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Provides information on the manual's purpose, structure, and special notations for safe operation.
Explains the importance of serial numbers for identifying components and ordering parts.
Details on obtaining replacement parts through authorized dealers and the role of serial numbers.
Specifies factory fill lubricants and recommended fluids for bearings, pivot points, and hydraulic systems.
Provides a step-by-step guide for storing the impact crushing plant to prevent corrosion and deterioration.
Lists available electrical and hydraulic drawings for FT4240 and FT4250 models.
Detailed physical and performance specifications for the FT4240 model.
Detailed physical and performance specifications for the FT4250 model.
Defines plant orientation based on material flow and identifies feed and discharge ends.
Describes the function of major components like the impactor, rotor, aprons, and blowbars.
Explains the feeder's vibrating mechanism, grizzly, bypass chute, and hopper design.
Details the vibrating screen system, including its mechanism, support, and conveyor connections.
Describes recirculating, cross, side delivery conveyors, and the optional magnet system.
Explains the optional water spray system and the hydraulic track drive system.
Provides details on fuel tank capacity and specifications for CAT and Cummins engines.
Describes the components and functions of the onboard control panel and remote operation.
Details the plant's hydraulic system, pumps, motors, and oil reservoir.
Outlines owner, employer, and operator responsibilities and general safety practices.
Provides specific safety guidelines for assembly, operation, and maintenance tasks.
Details safety precautions related to hydraulic systems, transport, and magnetic fields.
Explains lockout/tagout procedures for controlling energy hazards during service.
Identifies specific hazard areas and safety decals on the equipment.
Describes open and closed circuit configurations and material handling processes.
Covers feed size, blowbar types, and application-specific recommendations.
Details feed size guidelines, material prepping, and loading methods for efficient operation.
Guidelines for selecting a suitable site, ensuring level ground, and proper drainage.
Recommends presizing material and using excavators for efficient plant loading.
Step-by-step instructions for starting the engine and initiating plant operations.
Provides the correct procedure for safely shutting down the engine and plant systems.
Outlines the sequence for starting plant operations after the engine is running.
Guidelines for preparing the machine and selecting appropriate lubricants for cold conditions.
Details starting procedures and available aids for operating in cold temperatures.
Advises on fuel types and lubricants suitable for cold weather operation.
Categorizes cold weather starting aids based on temperature and altitude.
Instructions for safely unloading the plant from a trailer and initial setup.
Guides for setting up conveyors, bypass chutes, and hydraulic cylinders.
Details on checking and adjusting primary and secondary apron settings for product size control.
Checklist items for sheet metal, electrical system, and engine components before operation.
Checklist items for lubrication, hydraulic system, and conveyor belt condition.
Checklist items for impactor, general plant condition, and radio system.
Verifies engine, hydraulic controls, belt, and conveyor systems at no load.
Verifies crusher, feeder, speeds, and settings during no-load operation.
Describes the main control panel, engine controls, and power unit operation.
Details the hydraulic control functions for operating conveyors and the crusher lid on FT4240.
Details the hydraulic control functions for operating conveyors and the crusher lid on FT4250.
Explains the overload protection system's function, components, and operating principles.
Guides on navigating through the diagnostic screens for troubleshooting and monitoring.
Describes accessing and changing crusher setpoints, overload control, and language.
Explains various diagnostic windows for identifying and troubleshooting system issues.
Details the hydraulic system for the FT4240 track drive, including pumps and motors.
Describes the hydraulic system for the FT4240 crusher drive, including pump and motor.
Explains the hydraulic system for the FT4240 vibrating feeder drive.
Details the hydraulic circuits for the FT4240 undercrusher conveyor and setup functions.
Describes the hydraulic systems for FT4240 stacker and side delivery conveyors.
Explains the hydraulic system for the FT4240 closed circuit option.
Details the hydraulic system for the FT4250 track drive, including pumps and motors.
Describes the hydraulic system for the FT4250 crusher drive, including pump and motor.
Explains the hydraulic system for the FT4250 vibrating feeder drive.
Details the hydraulic circuits for the FT4250 undercrusher conveyor and setup functions.
Describes the hydraulic systems for FT4250 stacker and side delivery conveyors.
Explains the hydraulic system for the FT4250 closed circuit option.
Procedures for cleaning the impactor chamber and adjusting apron settings.
Detailed steps for adjusting the first and second stage aprons for optimal crushing.
Instructions for adjusting vibrating screen stroke and training conveyor belts.
Procedures for properly tensioning tracks and adjusting vibrating feeder gear timing.
Lists required tools and provides general procedural notes for conveyor removal.
Step-by-step instructions for removing the recirculating and underscreen conveyors.
Provides methods for removing the cross conveyor using preferred or alternative techniques.
Detailed procedure for removing the undercrusher conveyor and its components.
Routine checks and inspections required every 10 operating hours.
Routine checks and inspections required every 50 operating hours.
Tasks and checks required every 250 operating hours, including fluid changes.
Tasks and checks required every 1000 operating hours, including filter and coolant service.
Maintenance tasks required every 2000 operating hours, focusing on air filter service.
Covers maintenance for batteries, blowbars, and other components as needed.
Detailed steps for rotating and installing blowbars on the impactor rotor.
Instructions for replacing worn apron tips and screen cloth for optimal performance.
Procedures for conveyor belt splice installation and air filter replacement.
Specifies lubrication intervals and points for impactor, feeder, and screen bearings.
Details lubrication requirements for pulley bearings and undercrusher conveyor.
Covers lubrication for vibrating feeder gearbox and track drive hubs.
Specifies lubrication for flop gate bearings, vibrating screen bearings, and track drive hubs.
Presents engine emission standards, performance data, and fuel flow rates.
Provides data on engine capability at different altitudes and typical noise levels.
Tables detailing capacities and specifications for Series 2, 11, and 13 conveyors.
Lists PLC parameters for overload protection across various unit models.
A comprehensive list of CAT engine diagnostic codes with their descriptions.
Reference to electrical schematic diagrams for the crushing plant.
General