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KPI-JCI FT4250 - User Manual

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IB-0271 9/09
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Summary

Lubricants and Fluids

Specifications - FT4240

Specifications - FT4250

Introduction to the Fast Trax Impact Crushing Plant

Safety First!

Signal Words Definitions

Defines signal words (DANGER, WARNING, CAUTION, NOTICE) used for hazard identification.

General Safety Principles and Responsibilities

Outlines owner, employer, and operator responsibilities for safe operation.

Assembly, Operating, and Maintenance Safety

Provides safety guidelines for assembly, operation, maintenance, and magnet usage.

Hydraulic, Transport, and Electrical Safety

Covers safety precautions related to hydraulic systems, transport, and electrical hazards.

Lockout Procedures and Energy Control

Details lockout/tagout procedures to control energy hazards and achieve zero energy state.

Plant Safety Specifics and Hazard Areas

Highlights specific safety areas and hazards like magnet discharge and falling material.

Drive and Conveyor Guarding Safety

Emphasizes safety related to guarding moving parts on drives and conveyors.

Electrical Panel and Pinch Point Safety

Advises on electrical safety, disconnecting devices, and pinch point guards.

Noise Levels and Safety Labels

Warns about noise levels and the importance of safety labels on the plant.

Rotor Stop Pin and Lockout Devices

Explains the use of rotor stop pins and battery lockout devices for safety.

Emergency Stops and Back-up Alarm

Details the function of emergency stops and the purpose of the back-up alarm.

Safety Decal Locations and Types

Illustrates the location and identification of safety decals on the equipment.

Application

Crusher Operation and Material Handling

Explains crusher operation, material stratification, and component functions.

Blowbar Selection and Metallurgy

Discusses blowbar types, applications, and material considerations for wear life.

Blowbar and Apron Wear Tip Options

Details available blowbar and apron wear tip types and their part numbers.

Impactor Settings and Performance

Explains how apron settings and rotor speed affect production and output gradation.

Site Selection and Preparation

Engine Start-up and Shutdown

Starting the Engine Procedure

Step-by-step guide for starting the engine, including pre-start checks.

Engine Shutdown Procedure

Details the correct procedure for shutting down the engine and related systems.

Plant Start-up Procedure

Outlines the steps for starting the plant operation after positioning.

Cold Weather Startup

Cold Weather Considerations and Hints

Provides guidelines for starting and operating in cold weather conditions.

Cold Weather Starting Aids and Procedures

Recommends aids like heaters and outlines starting procedures for cold weather.

Radiator and Fuel System Considerations

Discusses radiator restrictions and fuel properties affecting cold weather performance.

Fuel Filters, Heaters, and Lubricants

Details fuel filter importance, fuel heater usage, and cold weather lubricant recommendations.

Starting Aid Categories and Recommendations

Categorizes starting aids based on temperature and altitude for engine models.

Continuous Flow Ether and Jumpstarting

Explains ether systems and provides guidelines for safe jumpstarting procedures.

Unloading the Impact Crushing Plant

Impactor Apron Settings

Covers checking and adjusting the primary and secondary impactor apron settings.

Preoperation and No Load Operational Checklists

Preoperational Checks List

A checklist for ensuring the equipment is in operational condition before use.

No Load Operational Checks List

A checklist for verifying operational parameters when the plant is running without load.

Operating Controls

Hydraulic Controls - FT4240

Details controls for conveyor folding, positioning, on/off, magnet, and crusher lid.

Hydraulic Controls - FT4250

Details controls for conveyor folding, positioning, on/off, magnet, and crusher lid for FT4250.

Overload Protection System

System Overview and Components

Monitors engine data and plant functions, providing diagnostic screens for troubleshooting.

Overload Condition Protection

Explains overload detection lights and feeder response to overload conditions.

Navigating Diagnostic Screens

Guides on navigating through different diagnostic screens like Initialization and Engine Data.

Crusher and Feeder Screens

Displays crusher and feeder functions, RPM, and fault code history.

Radio and I;O Monitoring Screens

Shows radio function status and detailed input/output monitoring for troubleshooting.

Hydraulic System Monitoring

Monitors hydraulic system pressures, logs data, and displays performance parameters.

Operator Password and Screen Navigation

Explains password protection for accessing settings like crusher setpoint and language.

Diagnostic Windows and Error Screens

Details diagnostic windows for E-stop, low hydraulic oil, and link loss errors.

Hydraulics - FT4240

Hydraulics - FT4250

Adjustments

Impactor Settings

Covers impactor settings including chamber cleaning and apron adjustments.

Changing Apron Settings

Explains how adjustable aprons control final product size.

Adjusting First Stage Apron

Provides steps for adjusting the first stage apron setting using threaded rods.

Conveyor Removal

Maintenance

Wear Items Procedures

Provides procedures for blowbar rotation, installation, apron wear tip replacement, and screen cloth replacement.

Lubrication

Hydraulic System Maintenance

Emissions

KPI-JCI FT4250 Specifications

General IconGeneral
BrandKPI-JCI
ModelFT4250
CategoryDC Drives
LanguageEnglish

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