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Krom Schroder BIO Series - User Manual

Krom Schroder BIO Series
16 pages
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7.2.14 Edition 01.11
DK S N P GR
www.docuthek.com
D GB F NL I E
TR CZ PL RUS H
© 2008 2011 Elster GmbH
Please read and keep in a safe place
Please read through these instructions
carefully before installing or operating. Follow-
ing the installation, pass the instructions on to the
operator. These instructions can also be found at
www.docuthek.com.
Explanation of symbols
• , 1 , 2 ,... = Action
= Instruction
Liability
We will not be held liable for damages resulting
from non-observance of the instructions and non-
compliant use.
Safety instructions
Information that is relevant for safety is indicated in
the instructions as follows:
DANGER
Indicates potentially fatal situations.
WARNING
Indicates possible danger to life and limb.
CAUTION
Indicates possible material damage.
All interventions may only be carried out by qualified
gas technicians. Electrical interventions may only be
carried out by qualified electricians.
Conversion, spare parts
All technical changes are prohibited. Only use OEM
spare parts.
Transport
On receipt of the product, check that the delivery is
complete (see Part designations). Report any trans-
port damage immediately.
Storage
Store the product in a dry place. Ambient tempera-
ture: see Technical data.
Operating instructions
Translation from the German
D
GB
F
NL
I
E
GB-1
Safety
Contents
Burners for gas
BIO, BIOA
Burners for gas BIO, BIOA . . . . . . . . . . . . . . . 1
Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Checking the usage . . . . . . . . . . . . . . . . . . . . . 2
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation in a burner quarl . . . . . . . . . . . . . . . . 3
Burner with attachment tube . . . . . . . . . . . . . . . 3
Installation on the furnace . . . . . . . . . . . . . . . . . 4
Air connection, gas connection . . . . . . . . . . . . . 4
Installing the burner insert . . . . . . . . . . . . . . . . . 5
Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Preparing commissioning . . . . . . . . . . . . . . . . 6
Safety instructions . . . . . . . . . . . . . . . . . . . . . . . 6
Determining the flow rates . . . . . . . . . . . . . . . . . 6
Notes on the flow rate curve . . . . . . . . . . . . . . . 7
Restrictors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Hot air compensation. . . . . . . . . . . . . . . . . . . . . 8
Setting the air pressure for low fire and high fire . 8
Preparing the gas pressure measurement for
low fire and high fire. . . . . . . . . . . . . . . . . . . . . . 9
Commissioning. . . . . . . . . . . . . . . . . . . . . . . . 10
Igniting and adjusting the burner . . . . . . . . . . . 10
Tightness test. . . . . . . . . . . . . . . . . . . . . . . . . . 11
Cooling air . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Blocking and recording the settings . . . . . . . . . 12
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Assistance in the event of malfunction . . . . 14
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Technical data. . . . . . . . . . . . . . . . . . . . . . . . . 15
Certification . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Contact . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Question and Answer IconNeed help?

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Summary

Safety

General Safety Precautions

Read instructions carefully, understand symbols, and follow safety guidelines for safe operation.

Installation Guidelines

Installation in Burner Quarls

Details for installing burners in various quarl types: conical, cylindrical, tapered, and flat flame.

Furnace Installation Details

Sealing and Gas;Air Connections

Ensuring a tight seal on the furnace wall and details on gas/air connection types and rotation.

Specific Gas and Air Connection Types

Specifies threaded and flanged connections for gas and air on different BIO/BIOA burner models.

Ignition and Wiring

Wiring and Cable Specifications

Specifies high-voltage cable types for ignition/ionization and grounding connections for safe operation.

Commissioning Preparation

Commissioning Safety Warnings

Crucial safety warnings for commissioning, including personnel authorization, explosion risk, and CO poisoning prevention.

Flow Rate Determination

Air Pressure Settings: Low & High Fire

Low Fire Air Pressure Setup

Steps for setting the burner to low fire, including reducing air supply and using limit switches or stops.

High Fire Air Pressure Setup

Steps for setting the burner to high fire, adjusting air and gas circuits while monitoring the flame.

Gas Pressure Measurement Prep

Commissioning Procedures

Igniting and Adjusting Burner

Procedure for igniting the burner, checking flame stability, and monitoring operation at low fire.

Setting Low-Fire Rate

Steps for setting the low-fire rate, including valve positions, limit adjustments, and restrictor settings.

Setting High-Fire Rate

Steps for setting the high-fire rate, adjusting gas pressure, and monitoring flame, pressures, and flue gas.

Tightness Test and Adjustment

Gas Connection Leak Verification

Procedure to check gas connections for leaks immediately after the burner is put into operation.

Air Deficiency Risks

DANGER warning about explosion and poisoning risks from air deficiency; emphasizes excess air and flue gas analysis.

Maintenance and Checks

Recommended Maintenance Schedule

Recommendation for a function check every six months, with warnings about hot components and safety.

Burner Checking Procedures

Troubleshooting Guide

General Troubleshooting Safety

Safety warnings for working on live components and handling sharp burner heads during fault clearance.

Burner Not Functioning Faults

Table of faults, causes, and remedies for burner non-operation, covering valve issues, pressure, and wiring.

Burner Fault Lock-out Issues

Table of faults, causes, and remedies for burner fault lock-out after normal operation, including ignition and ionization.

Summary

Safety

General Safety Precautions

Read instructions carefully, understand symbols, and follow safety guidelines for safe operation.

Installation Guidelines

Installation in Burner Quarls

Details for installing burners in various quarl types: conical, cylindrical, tapered, and flat flame.

Furnace Installation Details

Sealing and Gas;Air Connections

Ensuring a tight seal on the furnace wall and details on gas/air connection types and rotation.

Specific Gas and Air Connection Types

Specifies threaded and flanged connections for gas and air on different BIO/BIOA burner models.

Ignition and Wiring

Wiring and Cable Specifications

Specifies high-voltage cable types for ignition/ionization and grounding connections for safe operation.

Commissioning Preparation

Commissioning Safety Warnings

Crucial safety warnings for commissioning, including personnel authorization, explosion risk, and CO poisoning prevention.

Flow Rate Determination

Air Pressure Settings: Low & High Fire

Low Fire Air Pressure Setup

Steps for setting the burner to low fire, including reducing air supply and using limit switches or stops.

High Fire Air Pressure Setup

Steps for setting the burner to high fire, adjusting air and gas circuits while monitoring the flame.

Gas Pressure Measurement Prep

Commissioning Procedures

Igniting and Adjusting Burner

Procedure for igniting the burner, checking flame stability, and monitoring operation at low fire.

Setting Low-Fire Rate

Steps for setting the low-fire rate, including valve positions, limit adjustments, and restrictor settings.

Setting High-Fire Rate

Steps for setting the high-fire rate, adjusting gas pressure, and monitoring flame, pressures, and flue gas.

Tightness Test and Adjustment

Gas Connection Leak Verification

Procedure to check gas connections for leaks immediately after the burner is put into operation.

Air Deficiency Risks

DANGER warning about explosion and poisoning risks from air deficiency; emphasizes excess air and flue gas analysis.

Maintenance and Checks

Recommended Maintenance Schedule

Recommendation for a function check every six months, with warnings about hot components and safety.

Burner Checking Procedures

Troubleshooting Guide

General Troubleshooting Safety

Safety warnings for working on live components and handling sharp burner heads during fault clearance.

Burner Not Functioning Faults

Table of faults, causes, and remedies for burner non-operation, covering valve issues, pressure, and wiring.

Burner Fault Lock-out Issues

Table of faults, causes, and remedies for burner fault lock-out after normal operation, including ignition and ionization.

Krom Schroder BIO Series Specifications

General IconGeneral
BrandKrom Schroder
ModelBIO Series
CategoryBurner
LanguageEnglish