KS Motorcycles K-LIGHT125 - User Manual

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Maintenance Manual of

Two-wheeled Motorcycle

(K-LIGHT125)

KS MOTORCYCLES - https://ksmotorcycles.com

Main Page

Table of Contents2
Preface5
Preparatory Information6
- General Safety6
- Maintenance Rules6
- Motorcycle Identification6
- Important Notes6
- Special Tools6
- Specification Table6
- Fault Diagnosis6
- Inspection / Adjustment48
Inspection and Maintenance of Electrical System73
Battery/Charging System75
- Preparatory Information75
- Fault Diagnosis76
- Battery77
- Charging System78
- Disassembly of Voltage and Current Regulator79
- Alternator Charging Coil80
- Disassembly of Alternator80
- Preparatory Information84
II. Ignition System84
- Fault Diagnosis86
- Trigger87
- Ignition Coil87
- Spark Plug89
- Ecu89
- Preparatory Information91
III. Starter System91
- Fault Diagnosis92
- Starter Motor92
- Starter Relay93
Bulbs /Switches/Meters96
- Preparatory Information96
- Fault Diagnosis97
- Replacement of Headlight Bulb98
- Replacement of Front Turn Signal Light Bulb99
- Replacement of Taillight Bulb99
- Replacement of License Light Bulb100
- Meters100
- Ignition Switch101
- Electric Horn103
- Handlebar Switch105
Inspection and Maintenance of Chassis106
Brake109
- Preparatory Information109
- Fault Diagnosis110
- Front Brake Disc110
- Rear Brake Disc112
- Cbs114
Front Wheel/Front Suspension135
- Preparatory Information135
- Fault Diagnosis136
- Front Wheel136
- Handlebar141
- Front Fork146
- Front Shock Absorber152
Rear Wheel/Rear Suspension161
- Preparation of Information161
- Fault Diagnosis161
- Rear Wheel162
- Rear Shock Absorber167
- Rear Rocker Arm169
- Chain Drive172
Fuel Tank/Seat181
- Preparatory Information181
- Fault Diagnosis181
- Seat182
- Fuel Tank183
Disassembly/Installation of Engine191
- Preparatory Information191
- Fault Diagnosis191
- Disassembly of Engine192
- Installation of Engine192
Inspection and Maintenance of Engine194
Lubrication System196
- Preparatory Information196
- Fault Diagnosis196
- Fuel Pump197
- Preparatory Information202
XII. Cylinder Head / Valve202
- Fault Diagnosis203
- Cylinder Head203
- Valve Inspection207
- Replacement of Valve Guide208
- Finishing Valve Seat Ring209
- Installation of Cylinder Head210
- Preparatory Information212
XIII. Cylinder Block and Piston212
- Fault Diagnosis213
- Cylinder Block214
- Piston215
- Installation of Cylinder Block219
Clutch / Kickstarter Mechanism222
- Preparatory Information222
- Fault Diagnosis222
- Clutch223
- Kickstarter Mechanism225
- Disassembly of Primary and Auxiliary Shafts226
Variable Speed Gear230
- Preparatory Information230
- Fault Diagnosis230
- Shift Mechanism231
- Installation234
Crankcase235
- Preparatory Information236
- Fault Diagnosis236
- Crankcase236
- XVI. Crankcase236
- Crankshaft Combination240
Exhaust Emission Control System247
- Guarantee of Exhaust Emission Control System247
- Regular Maintenance Notice247
- Mechanical Function of Exhaust Control System248
- Catalyst Conversion System248
Electronic Injection System252
- Introduction of Electronic Injection System252
- EFI Parts253
- Fault Maintenance and Diagnosis Method269
- Common Troubleshooting Methods272
Circuit Diagram278

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KS Motorcycles K-LIGHT125 Specifications

General

Brand	KS Motorcycles
Model	K-LIGHT125
Category	Motorcycle
Language	English

KS Motorcycles K-LIGHT125 - User Manual

Table of Contents

KS Motorcycles K-LIGHT125 Specifications