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KSB Amamix series User Manual

KSB Amamix series
54 pages
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Submersible Mixer
Amamix
60 Hz
Installation/Operating Manual
Mat. No.: 01065351

Table of Contents

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KSB Amamix series Specifications

General IconGeneral
ApplicationWastewater treatment, sludge mixing, industrial processes
Protection classIP68
TypeSubmersible mixer
InstallationSubmerged
Fluid temperatureUp to 40°C (104°F)
Immersion depthMax. 20 m
Frequency50/60 Hz
MaterialCast iron, stainless steel
Voltage220-240V, 380-415V, 440-480V, 525-690V

Summary

Submersible Mixer Manual

Amamix 60 Hz Installation/Operating

Covers installation and operation for the Amamix submersible mixer operating at 60 Hz.

Legal Information

Copyright and Usage Rights

Outlines copyright restrictions and permitted usage of the manual's content.

Glossary

Key Terms Defined

Defines essential terms for understanding the submersible mixer manual.

General Information

Principles, Target Group, and Documents

Details the mixer's principles, intended users, and related documentation.

Safety Section

Safety Symbols and Intended Use

Explains safety symbols, general precautions, and the intended applications of the mixer.

Personnel and Risk Management

Covers personnel qualifications, risks of non-compliance, and safety awareness.

Safety and Operational Guidelines

Operator and Maintenance Safety

Provides safety information for operators and maintenance personnel.

Explosion Protection Requirements

Outlines specific safety measures for explosion-proof mixer operation.

Transport, Storage, and Disposal

Delivery, Transport, and Storage

Instructions for handling the mixer during delivery, transport, and storage.

Return and Disposal Procedures

Guidelines for returning the mixer to the supplier and its proper disposal.

Product Description

Overview and Designation System

Describes the general features and the naming convention for the submersible mixer.

Name Plate and Design Details

Explains the name plate information and the mixer's specific design elements.

Product Description Continued

Configuration, Function, and Scope of Supply

Details the mixer's internal configuration, operational function, and included supply items.

Dimensions and Weights

Provides the physical dimensions and weight specifications for the mixer.

Installation at Site

Installation Safety and Pre-Checks

Covers safety regulations for installation and essential pre-installation checks.

Lubricant Level and Mixer Setup

Instructions for checking lubricant levels and correctly setting up the submersible mixer.

Installation at Site - Electrical Systems

Control System Planning and Overload Protection

Guidance on planning the control system and implementing overload protection.

Frequency Inverter and Sensor Systems

Details on inverter operation, motor temperature, and leakage monitoring systems.

Installation at Site - Connections and Checks

Electrical Connections and Rotation Check

Instructions for making electrical connections and verifying the direction of rotation.

Potential Equalization and Safety Notes

Information on potential equalization and other safety notes related to installation.

Commissioning, Start-up, and Shutdown

Startup Prerequisites and Operating Limits

Covers requirements before startup and the mixer's operational limits.

Start-up Procedures and Frequency

Details the process of starting up the mixer and guidelines on start frequency.

Commissioning and Operational Parameters

Voltage, Inverter, and Fluid Properties

Covers supply voltage tolerances, frequency inverter use, and fluid characteristics.

Fluid Level and Temperature Management

Guidelines for minimum fluid levels and acceptable fluid temperatures.

Shutdown and Preservation

Shutdown Procedures and Safety Measures

Steps for safely shutting down, storing, and preserving the submersible mixer.

Returning to Service After Shutdown

Procedures for bringing the mixer back into service after a period of storage.

Servicing and Maintenance

Maintenance Safety and Schedule Overview

General safety rules for servicing and an overview of the recommended maintenance intervals.

Inspection Procedures for Key Components

Details on inspecting insulation resistance, power cables, and sensors.

Servicing and Maintenance - Inspections

Shackle, Sensor, and Lubricant Checks

Instructions for checking shackles, sensors, and managing lubricant quality and quantity.

Lubricant Draining and Refilling

Procedures for safely draining and refilling the lubricant in the mixer.

Servicing and Maintenance - Disassembly

Drainage, Disposal, and Initial Disassembly

Covers drainage, disposal, and the first steps for dismantling the submersible mixer.

Propeller and Mechanical Seal Removal

Detailed steps for removing the propeller and mechanical seals from the mixer.

Servicing and Maintenance - Reassembly

Motor Section Work and Mixer Reassembly

Guidance on motor section work and the overall reassembly of the submersible mixer.

Mechanical Seal Installation and Leak Testing

Steps for installing mechanical seals and performing leak tests after reassembly.

Servicing and Maintenance - Final Steps

Propeller Fitting and Torque Specifications

Instructions for fitting the propeller and applying correct tightening torques.

Spare Parts Management and Ordering

Information on recommended spare parts and the process for ordering replacements.

Troubleshooting Guide

Common Mixer Problems and Solutions

Identifies typical issues with the submersible mixer and provides corresponding remedies.

Related Documents

Assembly Drawings and Component Lists

Detailed drawings and lists of parts for Amamix mixer models.

Explosion-Proof Motor Flamepaths

Illustrates flamepath locations on explosion-proof motors for various variants.

Wiring Diagrams for Motors

Presents wiring diagrams for different motor types and configurations.

Forcing Screw Specifications

Details the specifications and dimensions for forcing screws used with the mixer.

Certificate of Decontamination

Decontamination Declaration Form

Form to certify the decontamination status of the mixer for handling or disposal.