KTC KME 18-22-30-37 User Manual

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OPERATION AND INSTALLATION MANUAL
COD. 091003 - KME 18-22-30-37 - REV. 07 - DATA 11/2016 pag.1 of 68
OPERATION AND MAINTENANCE MANUAL FOR
KME 18-22-30-37 COMPRESSORS
ENGLISH VERSION

KTC KME 18-22-30-37 Specifications

General

Brand	KTC
Model	KME 18-22-30-37
Category	Air Compressor
Language	English

Summary

1 GENERAL WARNINGS AND INFORMATION FOR THE USER

1.1 DEFINITION OF REGULATED RELATIONSHIPS

Defines key terms, warranty, and returns for user interaction.

1.2 APPLICABLE STANDARDS

Lists standards and directives the compressor complies with, including CE marking.

1.3 CAUTIONS AND SAFETY WARNINGS

Provides crucial safety instructions and general precautions for safe operation.

2 DESCRIPTION OF THE MACHINE AND OPERATING PRINCIPLE

2.1 MACHINE DESCRIPTION

Details the components and layout of the compressor unit.

2.2 OPERATING PRINCIPLE

Explains the step-by-step process of how the compressor functions.

3 PRESENTATION OF THE MANUAL: CONTENT AND CONSULTATION

3.1 SYMBOLS, GLOSSARY AND NOTES ON GRAPHIC LAYOUT

Explains the meaning of symbols, abbreviations, and layout conventions used in the manual.

4 DATA AND TECHNICAL SPECIFICATIONS

5 INSTALLATION

5.1 CHARACTERISTICS AND STORAGE CONDITIONS

Specifies environmental conditions for storage and operation.

5.2 TRANSPORT

Outlines methods and precautions for transporting the compressor unit.

5.3 UNPACKING

Guides the user through the process of safely unpacking the compressor.

5.4 HANDLING

Provides instructions for safely moving and lifting the compressor.

5.5 LOCATION

Details requirements for the installation site, including ventilation and environmental factors.

5.6 FOUNDATIONS

Specifies requirements for the compressor's base and support surface.

5.7 CONNECTION AND START-UP

Covers electrical and pneumatic connections before initial operation.

6 OPERATION AND USE

6.1 DESCRIPTION OF THE OPERATION

Refers to chapter 2 for machine operational functions.

6.2 RANGE OF APPLICATIONS

Lists suitable applications for the compressor based on its specifications.

6.3 PROPER AND IMPROPER USE

Defines correct usage and warns against incorrect or unintended applications.

6.4 OPERATING AND ENVIRONMENTAL LIMITS

Specifies the operational range and environmental conditions for the compressor.

6.5 WORKSTATION AND DANGEROUS AREAS

Describes safe working zones and potential hazards during operation and maintenance.

6.6 SAFETY DEVICES AND SIGNALS

Explains the safety features, devices, and warning signals on the compressor.

6.7 DANGERS AND RISKS THAT CAN BE ELIMINATED

Identifies potential risks and how to mitigate them.

6.8 PERSONAL PROTECTIVE EQUIPMENT, SAFE WORKING PROCEDURES AND TRAINING

Discusses PPE, safe practices, and necessary training.

6.9 COMPRESSOR LUBRICATION

Covers general recommendations and specific procedures for compressor lubrication.

5 INSTALLATION

5.7.1 GENERAL WARNINGS

Lists essential checks before the first startup.

5.7.2 CONNECTING THE POWER SUPPLY CORD OF THE COMPRESSOR

Details the procedure for connecting the compressor's power cord.

5.7.3 CONNECTING THE COMPRESSOR TO THE ELECTRICAL POWER SUPPLY

Covers grounding, cable sizing, and protective devices for electrical connection.

5.7.4 INFORMATION ON THERMAL RELAY CALIBRATION

Details how to calibrate the thermal relay for motor protection.

5.7.5 WIRING DIAGRAM KME 18-22-30-37 400V

Presents the electrical wiring diagram for the compressor.

5.7.6 COMPRESSOR CONNECTION TO ELECTRICAL POWER SUPPLY

Explains pneumatic connection requirements for the compressor.

5.7.7 FIRST START-UP

Guides through the initial operational testing and startup procedure.

6 OPERATION AND USE

6.9.1 GENERAL RECOMMENDATIONS

Provides essential advice on lubricant types and handling.

6.9.2 USING THE COMPRESSOR WITH SYNTHETIC OILS

Details the specific process for using synthetic lubricants.

7 INSTRUCTIONS FOR THE USER

7.1 DESCRIPTION OF THE CONTROL DEVICES

Details the various control devices and indicators on the panel.

7.2 ALARMS LIST

Lists and describes the different alarm types and their meanings.

7.3 DESCRIPTION OF THE OPERATIONS TO BE PERFORMED

Illustrates the main display screens and their functions.

7.4 START, STOP AND EMERGENCY STOP FUNCTIONS

Details how to start, stop, and use the emergency stop feature.

7.5 RESET CONDITIONS

Explains how to reset the emergency stop function.

8 COMPRESSOR MAINTENANCE

8.1 SCHEDULED MAINTENANCE

Outlines routine maintenance tasks and their intervals.

8.1.1 BELT TENSIONING

Details the procedure for adjusting belt tension correctly.

8.1.2 USING AN OPTIKRIK TENSION GAUGE

Explains how to use a specific tool for belt tension measurement.

8.1.3 SUCTION PRE-FILTER MAINTENANCE

Describes how to clean or replace the suction pre-filter.

8 COMPRESSOR MAINTENANCE

8.1.4 REPLACING THE OIL FILTER

Provides steps for replacing the oil filter cartridge.

8.1.5 REPLACING THE OIL SEPARATOR FILTER

Guides through the process of replacing the oil separator filter.

8.1.6 CHANGING THE OIL

Details the procedure for draining and refilling the compressor oil.

8.1.7 REPLACING THE AIR FILTER

Explains how to replace the air filter cartridge.

8 COMPRESSOR MAINTENANCE

8.1.8 MAINTENANCE SCHEDULE

Presents a table of maintenance parts and intervals.

8.2 UNSCHEDULED MAINTENANCE

States that unscheduled maintenance requires an Authorized Service Centre.

9 TROUBLESHOOTING

10 COMMERCIAL PARTS, SPARE PARTS AND PERTINENT DOCUMENTATION

11 APPENDIX

11.1 MAINTENANCE CHECK SHEET

Provides a logbook for recording maintenance activities.