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KTC COMPACK 2 ECO - User Manual

KTC COMPACK 2 ECO
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CONFIDENTIAL - This document is the property of K.T.C. S.r.l. and cannot be reproduced or issued to third parties without written
authorization. K.T.C. S.r.l. shall safeguard its rights to the full extent of the law.
OPERATION AND INSTALLATION MANUAL
COD. 091114 – COMPACK 2 ECO / SPECIAL - REV. 08 - DATE 10/2020 page 1 of 63
OPERATION AND MAINTENANCE MANUAL FOR
COMPACK 2 ECO / SPECIAL COMPRESSORS
ENGLISH VERSION

Table of Contents

Questions and Answers

Summary

Understanding Compressor Basics

Importance of the Operation Manual

Stresses the importance of following manual instructions for proper functioning and duration.

Manual Preservation Guidelines

Guidelines for keeping the manual intact and protected from damage and environmental factors.

Safety Symbols Explained

Read Instruction Booklet Before Operation

Advice to read the user and maintenance manual before operating the compressor.

Attention Symbols and Meanings

Highlights important descriptions, dangerous conditions, and safety warnings.

Machine Stopped Operation

Indicates operations must be done with the machine stopped.

Operation Under Pressure Caution

Operations require the machine to be depressurized.

Power Off Requirement

Operations must be done with power switched off.

Qualified Personnel for Interventions

Specifies interventions are the responsibility of a specialized technician.

User Information and Warnings

Regulated Relationship Definitions

Defines terms and conditions related to the use of the compressor.

Warranty Terms and Conditions

Product Returns Procedure

CE Marking Compliance

Safety Precautions and Warnings

Safe Operation Instructions

Provides crucial instructions for safe use of the compressor to prevent injury.

Operator Intervention and Usage Rules

Personnel awareness, correct usage, and avoiding air jets at people.

Work Area, Maintenance, and Electrical Safety

Keep area clean, check parts, handle power cords safely.

Voltage, Defects, and Spare Parts

Use correct voltage, report defects, use original spare parts.

Pneumatic Circuit and Modifications

Ensure pneumatic circuits are rated, avoid unauthorized modifications.

Contact Information and Support

Machine Description and Operation Principle

Compressor Component Overview

Illustrates and lists the main components of the compressor unit.

Compressor Operating Principle Explained

Technical Specifications and Data

COMPACK 2 SPECIAL Dimensions

COMPACK 2 SPECIAL 2.5 lt Dimensions

COMPACK 2 SPECIAL 2.5 lt Trolley Dimensions

COMPACK 2 SPECIAL 90 lt Dimensions

COMPACK 2 ECO Dimensions

COMPACK 2 ECO 2.5 lt Dimensions

COMPACK 2 ECO 2.5 lt Trolley Dimensions

COMPACK 2 ECO 90 lt Dimensions

Installation Guide

Storage Conditions and Checks

Specifies storage temperature requirements and pre-startup checks after inactivity.

Shipping and Transport Information

Describes how the unit is protected during shipping.

Unpacking and Content Verification

Instructions for checking contents against shipping documents and safe unpacking.

Handling and Moving the Compressor

Compressor Location Requirements

Connection and Initial Start-Up

Pre-Start-Up Checks and Warnings

Key checks before first start-up, including power supply and oil level.

Electrical Connection Procedures

Fuse and Circuit Breaker Specifications

Specifies requirements for circuit breakers and fuses based on compressor specifications.

Grounding Connection Safety

Electric Cable Sizing Guide

Wiring Diagram Reference

Air Circuit Connection Guide

First Time Compressor Start-Up

Cleaning and Disinfection Procedures

Reinstallation and Reuse Guidelines

Demolition and Disposal Instructions

Operation and Usage Guide

Compressor Application Range

Defines suitable applications based on flow rate and pressure.

Proper and Improper Use Warnings

Details correct usage and warns against improper applications or modifications.

Safety Devices and Signal Meanings

Critical Maintenance Safety Steps

Critical safety steps before performing maintenance operations on the machine.

Hot Surface Warning Label

Warning about hot surfaces on the compressor unit.

Electric Shock Hazard Warning

Warning regarding the risk of electric shock from components or the pressurized system.

Condensation Drain & Oil Level Checks

Reminders to drain condensation and check oil level with the machine stopped.

Safety Label Placement Guide

Compressor Lubrication Guide

Lubrication Recommendations and Cautions

Provides cautions and recommendations for topping up or draining compressor oil.

Using Synthetic Oils in Compressors

User Operating Instructions

Electronic Controller Overview

Overview of the electronic controller and its buttons.

Controller Button Functions

Controller Symbol and LED Meanings

Compressor Alarm List and Descriptions

Performing Compressor Operations

Starting the Compressor Procedure

Step-by-step instructions for starting the compressor using the electronic controller.

Checking System Temperature Display

How to display the current system temperature on the controller.

Viewing Total Working Hours

How to view the total working hours of the compressor.

Parameter Programming Guide

Programmable Parameter Details

Stopping the Compressor Procedure

Remote Control Setup

Automatic Restart Function Setup

ECO Version Control Devices

Compressor Maintenance Overview

Scheduled Maintenance Tasks

General overview and cautions related to scheduled maintenance tasks.

Critical Maintenance Safety Rules

Essential safety rules for performing maintenance, including unplugging the unit.

Replacing the Oil Filter

Replacing the Oil Separator Filter

Changing the Compressor Oil

Replacing the Air Filter

Maintenance Schedule Overview

Unscheduled Maintenance and Parts

Troubleshooting Compressor Issues

Appendix and Checklists

Maintenance Check Sheet Template

A template for recording maintenance operations performed on the compressor.

Summary

Understanding Compressor Basics

Importance of the Operation Manual

Stresses the importance of following manual instructions for proper functioning and duration.

Manual Preservation Guidelines

Guidelines for keeping the manual intact and protected from damage and environmental factors.

Safety Symbols Explained

Read Instruction Booklet Before Operation

Advice to read the user and maintenance manual before operating the compressor.

Attention Symbols and Meanings

Highlights important descriptions, dangerous conditions, and safety warnings.

Machine Stopped Operation

Indicates operations must be done with the machine stopped.

Operation Under Pressure Caution

Operations require the machine to be depressurized.

Power Off Requirement

Operations must be done with power switched off.

Qualified Personnel for Interventions

Specifies interventions are the responsibility of a specialized technician.

User Information and Warnings

Regulated Relationship Definitions

Defines terms and conditions related to the use of the compressor.

Warranty Terms and Conditions

Product Returns Procedure

CE Marking Compliance

Safety Precautions and Warnings

Safe Operation Instructions

Provides crucial instructions for safe use of the compressor to prevent injury.

Operator Intervention and Usage Rules

Personnel awareness, correct usage, and avoiding air jets at people.

Work Area, Maintenance, and Electrical Safety

Keep area clean, check parts, handle power cords safely.

Voltage, Defects, and Spare Parts

Use correct voltage, report defects, use original spare parts.

Pneumatic Circuit and Modifications

Ensure pneumatic circuits are rated, avoid unauthorized modifications.

Contact Information and Support

Machine Description and Operation Principle

Compressor Component Overview

Illustrates and lists the main components of the compressor unit.

Compressor Operating Principle Explained

Technical Specifications and Data

COMPACK 2 SPECIAL Dimensions

COMPACK 2 SPECIAL 2.5 lt Dimensions

COMPACK 2 SPECIAL 2.5 lt Trolley Dimensions

COMPACK 2 SPECIAL 90 lt Dimensions

COMPACK 2 ECO Dimensions

COMPACK 2 ECO 2.5 lt Dimensions

COMPACK 2 ECO 2.5 lt Trolley Dimensions

COMPACK 2 ECO 90 lt Dimensions

Installation Guide

Storage Conditions and Checks

Specifies storage temperature requirements and pre-startup checks after inactivity.

Shipping and Transport Information

Describes how the unit is protected during shipping.

Unpacking and Content Verification

Instructions for checking contents against shipping documents and safe unpacking.

Handling and Moving the Compressor

Compressor Location Requirements

Connection and Initial Start-Up

Pre-Start-Up Checks and Warnings

Key checks before first start-up, including power supply and oil level.

Electrical Connection Procedures

Fuse and Circuit Breaker Specifications

Specifies requirements for circuit breakers and fuses based on compressor specifications.

Grounding Connection Safety

Electric Cable Sizing Guide

Wiring Diagram Reference

Air Circuit Connection Guide

First Time Compressor Start-Up

Cleaning and Disinfection Procedures

Reinstallation and Reuse Guidelines

Demolition and Disposal Instructions

Operation and Usage Guide

Compressor Application Range

Defines suitable applications based on flow rate and pressure.

Proper and Improper Use Warnings

Details correct usage and warns against improper applications or modifications.

Safety Devices and Signal Meanings

Critical Maintenance Safety Steps

Critical safety steps before performing maintenance operations on the machine.

Hot Surface Warning Label

Warning about hot surfaces on the compressor unit.

Electric Shock Hazard Warning

Warning regarding the risk of electric shock from components or the pressurized system.

Condensation Drain & Oil Level Checks

Reminders to drain condensation and check oil level with the machine stopped.

Safety Label Placement Guide

Compressor Lubrication Guide

Lubrication Recommendations and Cautions

Provides cautions and recommendations for topping up or draining compressor oil.

Using Synthetic Oils in Compressors

User Operating Instructions

Electronic Controller Overview

Overview of the electronic controller and its buttons.

Controller Button Functions

Controller Symbol and LED Meanings

Compressor Alarm List and Descriptions

Performing Compressor Operations

Starting the Compressor Procedure

Step-by-step instructions for starting the compressor using the electronic controller.

Checking System Temperature Display

How to display the current system temperature on the controller.

Viewing Total Working Hours

How to view the total working hours of the compressor.

Parameter Programming Guide

Programmable Parameter Details

Stopping the Compressor Procedure

Remote Control Setup

Automatic Restart Function Setup

ECO Version Control Devices

Compressor Maintenance Overview

Scheduled Maintenance Tasks

General overview and cautions related to scheduled maintenance tasks.

Critical Maintenance Safety Rules

Essential safety rules for performing maintenance, including unplugging the unit.

Replacing the Oil Filter

Replacing the Oil Separator Filter

Changing the Compressor Oil

Replacing the Air Filter

Maintenance Schedule Overview

Unscheduled Maintenance and Parts

Troubleshooting Compressor Issues

Appendix and Checklists

Maintenance Check Sheet Template

A template for recording maintenance operations performed on the compressor.

KTC COMPACK 2 ECO Specifications

General IconGeneral
Power SourceElectric
Lubrication TypeOil-free
TypePortable
Power1.5 HP
Max Pressure8 bar
Tank Capacity24 L
Voltage230 V

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