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KTC COMPACK 2 ECO - User Manual

KTC COMPACK 2 ECO
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CONFIDENTIAL - This document is the property of K.T.C. S.r.l. and cannot be reproduced or issued to third parties without written
authorization. K.T.C. S.r.l. shall safeguard its rights to the full extent of the law.
OPERATION AND INSTALLATION MANUAL
COD. 091114 – COMPACK 2 ECO / SPECIAL - REV. 08 - DATE 10/2020 page 1 of 63
OPERATION AND MAINTENANCE MANUAL FOR
COMPACK 2 ECO / SPECIAL COMPRESSORS
ENGLISH VERSION

Table of Contents

Questions and Answers

  • C
    Cristian MurphyAug 13, 2025
    What to do if motor thermal trip causes my KTC COMPACK 2 ECO to stop?
    • C
      Carl VaughnAug 13, 2025
      If the motor thermal trip causes the KTC Air Compressor to stop due to the main motor being overloaded, several factors could be at play. First, verify the correct calibration of the thermal protection. Ensure the electric power supply is correct and that power cables are firmly secured to the terminal and not damaged. Also, check that the main motor ventilation is free of any fouling or foreign objects. If the oil separator differential pressure exceeds 1.0 bar, causing high system absorption, have qualified personnel check the unit.
  • W
    walkerwilliamAug 17, 2025
    Why does the high oil temperature limit trip and stop my KTC Air Compressor?
    • V
      Victoria TurnerAug 17, 2025
      If your KTC Air Compressor stops due to the high oil temperature limit tripping, it could be due to several reasons. Try topping up the oil level first. Also, check the environmental temperature and clean the oil cooler. If the problem persists, the temperature probe may have failed and needs replacement.
  • E
    Erik FrancisAug 20, 2025
    What causes the safety valve to open on my KTC Air Compressor?
    • C
      courtney06Aug 20, 2025
      If the safety valve on your KTC Air Compressor is opening, it could be due to several reasons. Ensure that the working pressure is at the correct level according to the rating plate. Overpressure in the internal circuit may also be the cause, requiring the replacement of the oil separator filter. If the oil separator cartridge is clogged, replace it. Note that if the safety valve is damaged, it should be replaced.
  • L
    Lucas RodriguezAug 25, 2025
    Why is my KTC COMPACK 2 ECO Air Compressor using excessive oil?
    • R
      Regina BakerAug 25, 2025
      If your KTC Air Compressor is experiencing excessive oil consumption, it could be due to several reasons. Start by replacing the oil with one suitable for compressor operation. If the air-oil separator cartridge is spent or defective, replace it. Also, check the oil recovery window for clogs and clean or replace it if necessary. Finally, ensure the oil level is not too high; top it up until it reaches the level indicated in the manual.
  • R
    roberthensonAug 27, 2025
    What to do if my KTC COMPACK 2 ECO stops for intervention of the high pressure safety?
    • T
      taylormerrittAug 28, 2025
      If your KTC Air Compressor stops due to the intervention of the high pressure safety, it could be because the pressure exceeds the alarm set point. Check the line pressure. Another reason might be that the transducer is not detecting pressure properly, in which case you should check its operation and replace it if necessary.
  • M
    Mary Flores PhDAug 31, 2025
    Why does my KTC Air Compressor run but not charge?
    • S
      Stanley MillerAug 31, 2025
      If your KTC Air Compressor runs but does not charge, several issues could be the cause. Check that the transducer is connected both electrically and pneumatically, as the suction valve may not be opening. Ensure that the solenoid valve installed on the suction regulator is functioning properly, as the auxiliary power might be disconnected. Also, check the fuses for the solenoid valve installed on the terminal inside the starter itself, as the solenoid valve fuse might be blown. Lastly, inspect and replace any breaking transmission elements between the motor and the screw.
  • M
    mendezlaurenSep 4, 2025
    Why is my KTC COMPACK 2 ECO Air Compressor stopping because of the low temperature?
    • M
      marshallkristinaSep 4, 2025
      If the KTC Air Compressor stops because of the low temperature, it may be because the oil temperature is lower than the value set on the electronic controller. Check the environmental temperature and, if necessary, use a heating resistance on the oil circuit. If the temperature probe is faulty, contact an authorized Service Centre.
  • W
    william52Sep 8, 2025
    How to fix oil leaking from the air filter of my KTC COMPACK 2 ECO?
    • L
      Laurie EscobarSep 8, 2025
      If oil is leaking from the air filter of your KTC Air Compressor, it could be due to a high oil level. Drain the oil until the correct level is reached. It could also be a defective suction valve, in which case you should contact an Authorized Service Centre. If the compressor has been tilted excessively during transport, this could also cause oil to leak.

Summary

Understanding Compressor Basics

Importance of the Operation Manual

Stresses the importance of following manual instructions for proper functioning and duration.

Manual Preservation Guidelines

Guidelines for keeping the manual intact and protected from damage and environmental factors.

Safety Symbols Explained

Read Instruction Booklet Before Operation

Advice to read the user and maintenance manual before operating the compressor.

Attention Symbols and Meanings

Highlights important descriptions, dangerous conditions, and safety warnings.

Machine Stopped Operation

Indicates operations must be done with the machine stopped.

Operation Under Pressure Caution

Operations require the machine to be depressurized.

Power Off Requirement

Operations must be done with power switched off.

Qualified Personnel for Interventions

Specifies interventions are the responsibility of a specialized technician.

User Information and Warnings

Regulated Relationship Definitions

Defines terms and conditions related to the use of the compressor.

Warranty Terms and Conditions

Product Returns Procedure

CE Marking Compliance

Safety Precautions and Warnings

Safe Operation Instructions

Provides crucial instructions for safe use of the compressor to prevent injury.

Operator Intervention and Usage Rules

Personnel awareness, correct usage, and avoiding air jets at people.

Work Area, Maintenance, and Electrical Safety

Keep area clean, check parts, handle power cords safely.

Voltage, Defects, and Spare Parts

Use correct voltage, report defects, use original spare parts.

Pneumatic Circuit and Modifications

Ensure pneumatic circuits are rated, avoid unauthorized modifications.

Contact Information and Support

Machine Description and Operation Principle

Compressor Component Overview

Illustrates and lists the main components of the compressor unit.

Compressor Operating Principle Explained

Technical Specifications and Data

COMPACK 2 SPECIAL Dimensions

COMPACK 2 SPECIAL 2.5 lt Dimensions

COMPACK 2 SPECIAL 2.5 lt Trolley Dimensions

COMPACK 2 SPECIAL 90 lt Dimensions

COMPACK 2 ECO Dimensions

COMPACK 2 ECO 2.5 lt Dimensions

COMPACK 2 ECO 2.5 lt Trolley Dimensions

COMPACK 2 ECO 90 lt Dimensions

Installation Guide

Storage Conditions and Checks

Specifies storage temperature requirements and pre-startup checks after inactivity.

Shipping and Transport Information

Describes how the unit is protected during shipping.

Unpacking and Content Verification

Instructions for checking contents against shipping documents and safe unpacking.

Handling and Moving the Compressor

Compressor Location Requirements

Connection and Initial Start-Up

Pre-Start-Up Checks and Warnings

Key checks before first start-up, including power supply and oil level.

Electrical Connection Procedures

Fuse and Circuit Breaker Specifications

Specifies requirements for circuit breakers and fuses based on compressor specifications.

Grounding Connection Safety

Electric Cable Sizing Guide

Wiring Diagram Reference

Air Circuit Connection Guide

First Time Compressor Start-Up

Cleaning and Disinfection Procedures

Reinstallation and Reuse Guidelines

Demolition and Disposal Instructions

Operation and Usage Guide

Compressor Application Range

Defines suitable applications based on flow rate and pressure.

Proper and Improper Use Warnings

Details correct usage and warns against improper applications or modifications.

Safety Devices and Signal Meanings

Critical Maintenance Safety Steps

Critical safety steps before performing maintenance operations on the machine.

Hot Surface Warning Label

Warning about hot surfaces on the compressor unit.

Electric Shock Hazard Warning

Warning regarding the risk of electric shock from components or the pressurized system.

Condensation Drain & Oil Level Checks

Reminders to drain condensation and check oil level with the machine stopped.

Safety Label Placement Guide

Compressor Lubrication Guide

Lubrication Recommendations and Cautions

Provides cautions and recommendations for topping up or draining compressor oil.

Using Synthetic Oils in Compressors

User Operating Instructions

Electronic Controller Overview

Overview of the electronic controller and its buttons.

Controller Button Functions

Controller Symbol and LED Meanings

Compressor Alarm List and Descriptions

Performing Compressor Operations

Starting the Compressor Procedure

Step-by-step instructions for starting the compressor using the electronic controller.

Checking System Temperature Display

How to display the current system temperature on the controller.

Viewing Total Working Hours

How to view the total working hours of the compressor.

Parameter Programming Guide

Programmable Parameter Details

Stopping the Compressor Procedure

Remote Control Setup

Automatic Restart Function Setup

ECO Version Control Devices

Compressor Maintenance Overview

Scheduled Maintenance Tasks

General overview and cautions related to scheduled maintenance tasks.

Critical Maintenance Safety Rules

Essential safety rules for performing maintenance, including unplugging the unit.

Replacing the Oil Filter

Replacing the Oil Separator Filter

Changing the Compressor Oil

Replacing the Air Filter

Maintenance Schedule Overview

Unscheduled Maintenance and Parts

Troubleshooting Compressor Issues

Appendix and Checklists

Maintenance Check Sheet Template

A template for recording maintenance operations performed on the compressor.

KTC COMPACK 2 ECO Specifications

General IconGeneral
Power SourceElectric
Lubrication TypeOil-free
TypePortable
Power1.5 HP
Max Pressure8 bar
Tank Capacity24 L
Voltage230 V

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