KTC COMPACK 2 User Manual

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CONFIDENTIAL - This document is the property of K.T.C. S.r.l. and cannot be reproduced or issued to third parties without written

authorization. K.T.C. shall safeguard its rights to the full extent of the law.

USER MANUAL AND INSTALLATION

COD. 091052 - REV. 07 - DATE 11/2016

Pag.1 di 45

OPERATION AND MAINTENANCE MANUAL FOR

COMPACK 2 COMPRESSOR

(SOLUTION FOR BUS)

ENGLISH VERSION

Table of Contents

Questions and Answers:

K
Kevin GentryAug 14, 2025
Why does my KTC COMPACK 2 Air Compressor motor thermal sensor cause the machine to stop?
- E
  Elizabeth MartinAug 14, 2025
  If the motor thermal sensor causes your KTC Air Compressor to stop and indicates the main motor is overloaded, ensure the electric power supply is correct and that the 3 power phases are at approximately the same value with cables firmly secured. Also, check for damaged cables and ensure the main motor ventilation is free of obstructions. If the motor is running in two phases, have it checked by a qualified technician. The oil separator differential pressure may be above 1.0 bar, causing high system absorption; have the unit checked by qualified personnel. High environmental temperature can also be a factor, so ensure the room is well-ventilated. To restart, reset the machine using the button on the control panel.
Y
yvetteherreraAug 17, 2025
What to do if the safety valve group vented air when KTC COMPACK 2 is running?
- C
  craig33Aug 18, 2025
  If your KTC Air Compressor's safety valve group is venting air while the compressor is running, it means the pressure has exceeded the safety valve's opening limit. Replace the safety valve. It could also indicate that the separator cartridge air/oil filter is clogged, in which case you should replace the air/oil separator cartridge. If the problem persists, it is recommended to contact an authorized service centre.

KTC COMPACK 2 Specifications

General

Brand	KTC
Model	COMPACK 2
Category	Air Compressor
Language	English

Summary

GENERAL WARNINGS AND INFORMATION FOR THE USER

REGULATED RELATIONSHIPS AND DECLARATIONS

Defines user responsibilities and manufacturer declarations regarding compressor usage and compliance.

WARRANTY AND RETURNS

Covers warranty terms, exclusions, and the RMA procedure for product returns.

RULES APPLY AND MANUAL USAGE

Explains rules, general info, manual symbols, and CE marking.

INSTRUCTIONS FOR SAFE OPERATION

MAINTENANCE AND SUPPORT INFORMATION

Offers support services and emphasizes using original spare parts for optimal performance and warranty.

SAFETY SYMBOLS AND WARNINGS

TECHNICAL DATA COMPRESSOR

DIMENSIONS

UNPACKING AND LOCATION

UNPACKING PROCEDURES

Instructions for safely unpacking the compressor unit using appropriate tools and procedures.

INSTALLATION SITE REQUIREMENTS

Guidelines for selecting an appropriate installation site, considering environmental conditions and safety.

CONNECTION AND START UP

GENERAL CONNECTION WARNINGS

Key checks required before initial compressor start-up, including voltage and oil level.

USE OF THE COMPRESSOR

Defines the intended use of the compressor and highlights critical safety warnings for operation.

COMPRESSOR LUBRICATION

Provides detailed instructions for filling and maintaining the compressor oil level and type.

USING SYNTHETIC OILS

Procedure for using synthetic lubricants, including oil filter replacement and cleaning cycles.

CONNECTING POWER CABLE

Instructions for connecting the compressor's power cable, including wiring details.

ELECTRICAL CONNECTION DETAILS

FUSE AND BREAKER SPECIFICATIONS

Recommended specifications for fuses and circuit breakers for different voltage and power ratings.

GROUND CONNECTION AND CABLE SIZING

Procedures for grounding and selecting appropriate electric cable sections for safety and performance.

AIR CONNECTION OF COMPRESSOR

FIRST START PROCEDURE

CONTROL PANEL OPERATION

COMPRESSOR ELECTRIC DIAGRAM

Schematic representation of the compressor's electrical system, including power supply and control signals.

CONNECTOR INSTALLATION

OIL HEATING RESISTANCE

PNEUMATIC SCHEME AND MACHINE DESCRIPTION

ORDINARY MAINTENANCE

MAINTENANCE SCHEDULE AND PARTS

Provides a schedule for routine maintenance tasks and emphasizes using genuine parts.

FILTER REPLACEMENT PROCEDURES

Step-by-step instructions for replacing oil, separator, and air filter cartridges.

OIL CHANGE PROCEDURE

Instructions for changing compressor oil, including checking level, running time, and filter replacement.

DETAILED MAINTENANCE SCHEDULE

TROUBLESHOOTING GUIDE

APPENDIX

MAINTENANCE CONTROL BOARD

A log sheet for recording maintenance operations, dates, and technician signatures.

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