KTM 2013 450 EXC SIX DAYS EU User Manual

OWNER'S MANUAL 2013
450 EXC EU
450 EXC AUS
450 EXC SIX DAYS EU
450 XC-W USA
500 EXC EU
500 EXC AUS
500 EXC SIX DAYS EU
500 XC-W USA
Art. no. 3211864en

KTM 2013 450 EXC SIX DAYS EU Specifications

General

Brand	KTM
Model	2013 450 EXC SIX DAYS EU
Category	Motorcycle
Language	English

Summary

Understanding Manual Symbols and Formatting

Symbol Usage Guide

Explains the meaning of symbols used throughout the manual for clarity.

Document Formatting Conventions

Details typographical formats like specific names and brands used in the text.

Essential Motorcycle Safety Guidelines

Intended Use and Safety Definitions

Defines proper vehicle usage and essential safety precautions for operation.

Risk Degrees and Warning Symbols

Identifies and explains danger, warning, and caution symbols for risk assessment.

Safe Operation and Protective Clothing

Covers safe riding practices, environmental considerations, and mandatory protective gear.

Key Information and Precautions

Guarantee, Warranty, and Service

Outlines warranty claims, required service, and authorized workshops for vehicle maintenance.

Operating Substances and Spare Parts

Details approved fluids, lubricants, spare parts, and recommended accessories for the motorcycle.

Motorcycle Component Identification

Front Left View of Motorcycle

Illustrates and labels key components of the motorcycle from the front left perspective.

Rear Right View of Motorcycle

Provides a labeled diagram of the motorcycle's components from the rear right side.

Locating Vehicle Identification Numbers

Chassis, Type Label, and Key Numbers

Details the location of the chassis number, type label, and key number for identification.

Engine and Fork Part Numbers

Explains where to find the engine number and fork part number for service and parts lookup.

Motorcycle Controls and Operation

Handlebar and Lever Controls

Describes the function and operation of clutch, brake levers, throttle, and kill switches.

Lighting, Horn, and Emergency Switches

Explains the operation of the horn, light switches, turn signals, and emergency off switch.

Speedometer Functions and Modes

Details the various display modes, settings, and functions of the motorcycle's speedometer.

Fuel Tank and Starter Controls

Covers opening/closing the fuel filler cap, idle speed adjustment, shift lever, and kick starter.

Initial Motorcycle Setup and Preparation

First Use and Break-in Procedures

Provides essential advice for the first use and the engine running-in phase.

Adapting to Difficult Riding Conditions

Guides on preparing the vehicle for specific conditions like sand, mud, or extreme temperatures.

Safe Motorcycle Operation Techniques

Pre-Ride Checks and Starting Procedure

Outlines essential checks before riding and the correct engine starting sequence.

Shifting, Braking, and Stopping

Explains proper gear shifting, effective braking techniques, and safe stopping/parking methods.

Refueling and Fueling Precautions

Details the correct procedure for refueling and important safety warnings related to fuel.

Scheduled Maintenance Intervals

Regular Service Schedule

Lists mandatory maintenance tasks and their intervals based on operating hours or time.

Additional Service Work

Outlines optional or specific service tasks that may be required as additional orders.

Suspension and Handlebar Adjustments

Shock Absorber Setting and Sag

Guides on adjusting shock absorber damping, spring preload, and checking sag for optimal performance.

Fork Adjustment and Handlebar Position

Details how to adjust fork damping, spring preload, and alter the handlebar position for rider comfort.

Chassis Maintenance Procedures

Fork and Triple Clamp Service

Covers raising the motorcycle, removing/installing fork legs, triple clamps, and fenders.

Steering Head Bearing and Shock Absorber Maintenance

Explains checking and adjusting steering head bearing play, and servicing the shock absorber.

Air Filter, Fuel Tank, and Exhaust System Service

Details procedures for cleaning/installing the air filter, removing/installing the fuel tank, and servicing the silencer.

Chain Maintenance and Drive System Checks

Covers chain cleaning, tension adjustment, checking sprockets, and chain guides for wear.

Brake System Inspection and Maintenance

Hand Brake Lever and Disc Checks

Guides on checking free travel and adjusting hand brake levers, as well as inspecting brake discs.

Brake Fluid and Lining Maintenance

Covers checking and adding brake fluid, and inspecting/changing brake linings for both front and rear.

Foot Brake Lever Operation and Adjustment

Details checking free travel and adjusting the basic position of the foot brake lever.

Wheel, Tire, and Spoke Care

Front and Rear Wheel Service

Provides instructions for removing and installing front and rear wheels, including bearing checks.

Tire Condition and Air Pressure

Guides on checking tire condition, tread depth, age, and maintaining correct air pressure.

Spoke Tension and Torque Checks

Explains how to check spoke tension and torque for wheel integrity and handling.

Electrical System Components and Maintenance

Battery Service and Charging

Covers removing, installing, and charging the motorcycle's battery safely and effectively.

Fuse Checks and Replacement

Details how to check and replace main fuses and fuses for individual power consumers.

Lighting System Bulb Replacement

Provides instructions for changing headlight and turn signal bulbs, and checking headlight settings.

Speedometer Battery Replacement

Guides on how to replace the battery for the speedometer unit.

Cooling System Maintenance and Checks

Antifreeze and Coolant Level Checks

Explains how to check antifreeze protection and coolant levels in the radiator.

Coolant Draining and Refilling

Details the procedure for draining and refilling the motorcycle's cooling system.

Engine Performance Adjustments

Throttle Cable Play Adjustment

Covers checking and adjusting the play in the throttle cable for smooth operation.

Idle Speed and Shift Lever Settings

Guides on adjusting idle speed and setting the basic position of the shift lever for optimal performance.

Engine Maintenance Procedures

Fuel Screen and Engine Oil Level Checks

Details how to change the fuel screen and check the engine oil level.

Engine Oil and Filter Change

Provides instructions for changing engine oil, oil filter, and cleaning oil screens.

Adding Engine Oil

Explains the correct procedure for adding engine oil and checking for oil leaks.

Motorcycle Cleaning and Preservation

General Motorcycle Cleaning Guidelines

Outlines safe methods for cleaning the motorcycle, avoiding damage from high-pressure water.

Winter Operation Maintenance Steps

Provides specific steps for maintaining the motorcycle when used in winter conditions with road salt.

Motorcycle Storage Procedures

Long-Term Motorcycle Storage

Details steps for preparing the motorcycle for extended storage, including fuel additive and battery care.

Preparing for Use After Storage

Covers the necessary steps to take the motorcycle out of storage and prepare it for riding.

Identifying and Resolving Common Issues

Engine Starting and Running Problems

Lists common faults like engine not cranking, not starting, or losing power, with solutions.

Performance, Overheating, and Electrical Faults

Addresses issues like high oil consumption, engine overheating, and FI warning lamp faults.

FI Warning Lamp Diagnostic Codes

Interpreting FI Warning Lamp Blink Codes

Explains specific blink code sequences from the FI warning lamp and their error conditions.

Motorcycle Specifications and Data

Engine Specifications and Torques

Provides detailed engine data, including displacement, bore, valve clearance, and tightening torques.

Chassis, Electrical, and Tire Specifications

Lists chassis dimensions, electrical system details, tire sizes, and suspension travel.

Fork and Shock Absorber Data

Details specific technical data for the fork and shock absorber, including damping and spring rates.

Recommended Fluids and Lubricants

Brake Fluid, Coolant, and Engine Oil Types

Specifies approved types and specifications for brake fluid, coolant, and engine oil.

Fork Oil, Shock Absorber Oil, and Fuel Grades

Lists recommended oils for suspension components and approved fuel grades.

Approved Cleaning and Maintenance Products

Air Filter, Chain, and General Cleaning Products

Recommends specific products for air filter cleaning, chain maintenance, and general motorcycle cleaning.

Greases, Lubricants, and Adhesives

Lists recommended greases, lubricants, and adhesives for various motorcycle parts.

Industry Standards and Classifications

JASO T903 MA Standard Explained

Explains the JASO T903 MA standard for 4-stroke motorcycle engine oils.

SAE Viscosity Classification System

Describes the SAE classification system for engine oils based on viscosity.