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KTM 450 EXC-F 2017 User Manual

KTM 450 EXC-F 2017
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OWNER'S MANUAL 2017
450 EXCF
500 EXCF
Art. no. 3213482en

Table of Contents

Other manuals for KTM 450 EXC-F 2017

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KTM 450 EXC-F 2017 Specifications

General IconGeneral
Engine TypeSingle Cylinder, 4-Stroke
Displacement449.3 cc
Bore x Stroke95 x 63.4 mm
Compression Ratio12.75:1
IgnitionKeihin EMS
StarterElectric Starter
Transmission6-speed
Final DriveChain
Front BrakeDisc brake, 260 mm
Rear BrakeDisc brake, 220 mm
Front Tire90/90-21
Rear Tire140/80-18
Seat Height960 mm
Ground Clearance355 mm
Fuel SystemElectronic fuel injection
Front SuspensionWP USD Xplor 48
Rear SuspensionWP XACT
FrameChromoly Steel

Summary

Means of Representation

Symbols Used

Explains the meaning of specific symbols used throughout the manual.

Formats Used

Details the typographical formats used for names and terms in the document.

Safety Advice

Intended Use Definition

Defines the intended operational use of the KTM sport motorcycles.

General Safety Instructions

Provides essential safety advice and mentions warning labels on the vehicle.

Risk Degrees and Symbols

Explains danger, warning, caution, and note symbols and their associated risks.

Tampering Warning

Warns against tampering with noise control systems and lists prohibited acts.

Safe Operation Practices

Covers safe riding, avoiding hazards like alcohol, and component temperatures.

Protective Clothing Recommendations

Emphasizes the importance of wearing appropriate and well-maintained protective gear.

Work Rules and Environment

Outlines rules for performing work and environmental considerations for motorcycle use and disposal.

Owner's Manual Importance

Stresses the importance of reading the manual and keeping it accessible for reference.

Important Notes

Manufacturer and Implied Warranty

Details warranty conditions, voiding causes, and service records.

Operating and Auxiliary Substances

Advises on using specified substances and environmental hazards of improper handling.

Spare Parts and Accessories

Recommends using KTM-approved parts and installation by authorized workshops.

Service and Maintenance

Highlights the importance of proper service for performance, wear prevention, and longevity.

Figures in Manual

Notes that figures may show special equipment and components might be shown disassembled.

Customer Service Information

Directs users to authorized KTM dealers for questions and provides website information.

View of Vehicle

Front Left View (Example)

Identifies key components like levers, filler cap, and stands in a front-left view.

Rear Right View (Example)

Identifies controls, numbers, and parts in a rear-right view of the vehicle.

Serial Numbers

Chassis Number Location

Shows the location and method of identifying the chassis number on the motorcycle.

Type Label Identification

Indicates the location of the type label, typically on the steering head.

Key Number Location

Explains where the key number for the steering lock is stamped.

Engine Number Identification

Shows how to find the engine number embossed on the engine casing.

Fork Part Number Location

Specifies the location of the part number stamped on the inner side of the fork stub.

Shock Absorber Article Number

Details the location where the shock absorber article number is stamped.

Controls

Clutch Lever Operation

Describes the clutch lever's location, hydraulic operation, and self-adjustment.

Hand Brake Lever Function

Identifies the hand brake lever and its use for activating the front brake.

Throttle Grip Operation

Locates the throttle grip on the right handlebar and its function.

Kill Switch Functionality

Explains the kill switch's location and its two states for ignition control.

Horn Button Operation

Details the horn button's location and how to activate the horn.

Light Switch Functions

Describes the light switch positions for low beam and high beam operation.

Turn Signal Switch Operation

Explains the turn signal switch positions for activating left and right signals.

Emergency OFF Switch

Identifies the emergency OFF switch and its states for ignition control.

Electric Starter Button

Locates the electric starter button and describes its basic position and pressed state.

Combination Switch (EXC‑F Six Days)

Explains the mapping selection and activation of Launch/Traction Control via the switch.

Indicator Lamps Overview

Details the meaning of various indicator lamps like high beam, malfunction, and fuel level.

Opening and Closing the Filler Cap

Provides instructions on how to open and close the fuel filler cap safely.

Cold Start Button Usage

Explains the function and operation of the cold start button for cold engines.

Idle Speed Adjusting Screw

Describes the idle speed adjusting screw and how to increase or decrease idle speed.

Shift Lever Identification

Shows the location of the shift lever and illustrates gear positions.

Foot Brake Lever Function

Identifies the foot brake lever and its use for activating the rear brake.

Side Stand Operation

Explains the side stand's function for parking and securing it during rides.

Steering Lock and Operation

Details the steering lock's function and the procedure for locking and unlocking the steering.

Speedometer

Speedometer Overview and Buttons

Introduces the speedometer display and the buttons used for function control.

Activation and Display Test

Explains how the speedometer activates and performs a display test for functionality.

Setting Kilometers or Miles

Guides on changing the unit of measurement from kilometers to miles and vice versa.

Setting Speedometer Functions

Details how to activate or deactivate various speedometer functions and modes.

Setting the Clock

Provides step-by-step instructions for setting the current time on the speedometer.

Viewing Lap Time

Explains how to access and view recorded lap times, including deletion.

Display Mode SPEED (Speed)

Describes how to select and view the current speed in km/h or mph.

Display Mode SPEED/H (Service Hours)

Explains how to view the engine's service hours displayed in this mode.

Speedometer Setup Menu

Details how to access and navigate the speedometer's setup menu for various settings.

Setting Unit of Measurement

Explains how to change the unit of measurement for speed (km/h or mph).

Display Mode SPEED/CLK (Time)

Describes how to display the current time on the speedometer.

Setting the Clock

Provides detailed steps for adjusting the clock display on the speedometer.

Display Mode SPEED/LAP (Lap Time)

Explains how to use the stopwatch function to time laps.

Viewing Lap Time Records

Describes how to view recorded lap times from the stopwatch.

Display Mode SPEED/ODO (Odometer)

Explains how to view the total accumulated distance traveled.

Display Mode SPEED/TR1 (Trip Master 1)

Details the trip master function for measuring distances and its relation to average speed.

Display Mode SPEED/TR2 (Trip Master 2)

Explains the second trip master function, useful for navigation or logging.

Setting TR2 (Trip Master 2)

Guides on manually setting the trip master 2 value, useful for road books.

Display Mode SPEED/A1 (Average Speed 1)

Describes how to view the average speed calculated from trip master 1.

Display Mode SPEED/A2 (Average Speed 2)

Explains how to view the average speed calculated from stop watch 2.

Display Mode SPEED/S1 (Stop Watch 1)

Details how to use the first stop watch function linked to trip master 1.

Display Mode SPEED/S2 (Stop Watch 2)

Explains how to use the second, manual stop watch function.

Preparing for Use

Advice on First Use

Covers crucial advice for new riders, including safety, controls, and basic handling.

Engine Running-In Procedure

Outlines the recommended procedure for running in the engine to ensure longevity.

Lithium-Ion Battery Performance at Low Temps

Explains how low temperatures affect lithium-ion battery starting power and warming procedures.

Preparing for Difficult Riding Conditions

Provides guidance on adapting the vehicle for various challenging riding environments.

Preparing for Dry Sand Rides

Details specific preparations for riding the motorcycle on dry sandy terrain.

Preparing for Wet Sand Rides

Outlines necessary steps for riding on wet sandy conditions.

Preparing for Wet/Muddy Surfaces

Advises on preparing the vehicle for riding on wet and muddy terrain.

Preparing for High Temp/Slow Speed

Offers tips for riding in high temperatures and at slow speeds.

Preparing for Low Temp/Snow

Provides guidance for operating the motorcycle in cold conditions or snow.

Riding Instructions

Pre-Ride Checks and Maintenance

Lists essential checks and maintenance tasks to perform before every trip for safety.

Starting the Engine

Details the correct procedure for starting the motorcycle's engine safely.

Activating Launch Control (EXC‑F Six Days)

Explains how to activate Launch Control for optimal race starts, with warnings.

Activating Traction Control (EXC‑F Six Days)

Describes how to activate Traction Control to reduce rear-wheel slip for better control.

Starting Off Smoothly

Guides on smoothly engaging the clutch and opening the throttle when starting from a standstill.

Shifting Gears and Riding Technique

Covers proper gear shifting techniques, throttle control, and clutch usage.

Braking Techniques and Safety

Provides instructions on effective braking, avoiding wheel lock-up, and maintaining brake efficiency.

Stopping and Parking Procedures

Details safe methods for stopping the motorcycle and parking it securely.

Motorcycle Transport Guidelines

Offers advice on securing the motorcycle for transportation to prevent damage or accidents.

Refueling Safety and Procedure

Covers safety precautions and the correct procedure for refueling the motorcycle.

Service Schedule

Additional Service Information

Mentions that additional work may need separate ordering and invoicing.

Required Maintenance Tasks

Lists essential maintenance tasks required at specific intervals (e.g., every 30 operating hours).

Recommended Maintenance Work

Outlines recommended service tasks based on operating hours and usage (motorsports).

Tuning the Chassis

Basic Suspension Setting Check

Explains how to adjust basic suspension settings based on rider weight for optimal handling.

Shock Absorber Compression Damping

Details the two ranges (high-speed, low-speed) of compression damping for the shock absorber.

Adjusting Low-Speed Compression Damping (Shock Absorber)

Guides on adjusting the low-speed compression damping of the rear shock absorber.

Adjusting High-Speed Compression Damping (Shock Absorber)

Instructs on how to adjust the high-speed compression damping of the shock absorber.

Adjusting Rebound Damping (Shock Absorber)

Explains the process for adjusting the rebound damping of the rear shock absorber.

Measuring Unloaded Rear Wheel Dimension

Describes the procedure for measuring the rear wheel dimension without load using a sag gauge.

Checking Static Sag of Shock Absorber

Details how to check the static sag of the shock absorber to ensure proper setup.

Checking Riding Sag of Shock Absorber

Explains the method for checking the riding sag with the rider on the motorcycle.

Adjusting Spring Preload (Shock Absorber)

Provides instructions on how to adjust the spring preload of the shock absorber.

Adjusting Riding Sag

Guides on adjusting the riding sag, potentially involving spring replacement or preload changes.

Checking Basic Fork Setting

Discusses factors affecting fork setup, including bottoming out and need for bleeding.

Adjusting Fork Compression Damping

Explains how to adjust the compression damping for the front fork legs.

Adjusting Fork Rebound Damping

Details the procedure for adjusting the rebound damping of the front fork.

Adjusting Fork Spring Preload (EXC-F Six Days)

Instructs on adjusting the spring preload specifically for the EXC-F Six Days fork.

Handlebar Position Adjustment

Explains how handlebar holders can be mounted in different positions for ergonomic adjustment.

Adjusting Handlebar Position

Provides instructions on how to adjust the handlebar position and warns against using bent handlebars.

Service Work on the Chassis

Raising Motorcycle with Lift Stand

Details the safe procedure for lifting the motorcycle using a lift stand.

Removing Motorcycle from Lift Stand

Explains how to safely remove the motorcycle from the lift stand.

Bleeding Fork Legs

Guides on releasing excess pressure from the fork legs by opening bleeder screws.

Cleaning Fork Dust Boots

Describes how to clean the dust boots to prevent dirt accumulation and oil seal damage.

Removing Front Fork Legs

Outlines the steps for safely removing the front fork legs from the motorcycle.

Installing Front Fork Legs

Provides instructions for correctly installing the front fork legs, including torque specifications.

Removing Fork Protectors

Details the process for removing the fork protectors from the front forks.

Installing Fork Protectors

Guides on how to reinstall the fork protectors with correct screw tightening.

Removing Lower Triple Clamp (EXC-F EU/AU)

Explains the steps to remove the lower triple clamp for EU/AU models.

Removing Lower Triple Clamp (EXC-F Six Days)

Details the procedure for removing the lower triple clamp for Six Days models.

Installing Lower Triple Clamp (EXC-F EU/AU)

Guides on installing the lower triple clamp for EU/AU models, including lubrication.

Installing Lower Triple Clamp (EXC-F Six Days)

Provides instructions for installing the lower triple clamp on Six Days models.

Checking Steering Head Bearing Play

Explains how to check for play in the steering head bearing and potential damage.

Adjusting Steering Head Bearing Play (EXC-F EU/AU)

Guides on adjusting steering head bearing play for EU/AU models.

Adjusting Steering Head Bearing Play (EXC-F Six Days)

Details adjusting steering head bearing play for Six Days models.

Lubricating Steering Head Bearing

Describes the process of lubricating the steering head bearing.

Removing Front Fender

Outlines the steps for removing the front fender.

Installing Front Fender

Guides on how to properly install the front fender.

Removing Shock Absorber

Provides instructions for safely removing the rear shock absorber.

Installing Shock Absorber

Details the correct procedure for installing the shock absorber, including torque specs.

Removing Seat

Explains how to remove the motorcycle seat.

Mounting Seat

Guides on correctly installing and securing the motorcycle seat.

Removing Air Filter Box Cover

Describes how to remove the air filter box cover.

Installing Air Filter Box Cover

Guides on reinstalling the air filter box cover.

Removing Air Filter

Explains how to remove the air filter from its housing.

Installing Air Filter

Details the procedure for installing a clean air filter, emphasizing correct seating.

Cleaning Air Filter and Air Filter Box

Provides instructions for cleaning the air filter and its box, including drying and oiling.

Sealing the Air Filter Box

Describes how to seal the air filter box in a marked area.

Securing the Air Filter Box Cover

Explains how to secure the air filter box cover, possibly involving drilling a hole.

Removing Main Silencer

Details the steps for removing the main exhaust silencer.

Installing Main Silencer

Guides on correctly installing the main exhaust silencer.

Changing Glass Fiber Yarn Filling (Main Silencer)

Explains how to change the glass fiber yarn filling inside the main silencer.

Removing Fuel Tank

Provides instructions for safely removing the fuel tank.

Installing Fuel Tank

Guides on correctly reinstalling the fuel tank, ensuring proper routing of lines.

Checking Chain Dirt Accumulation

Describes how to check the motorcycle chain for dirt accumulation.

Cleaning the Chain

Outlines the procedure for cleaning the motorcycle chain and applying chain spray.

Checking Chain Tension

Explains how to check the chain tension and the consequences of incorrect tension.

Adjusting Chain Tension

Guides on how to adjust the chain tension correctly, ensuring proper alignment.

Checking Chain, Sprockets, and Guide

Details how to check the chain, sprockets, and chain guide for wear and proper seating.

Checking the Frame

Describes how to inspect the frame for damage, cracking, or deformation.

Checking the Swingarm

Guides on inspecting the swingarm for damage, cracking, or deformation.

Checking Throttle Cable Routing

Explains how to check and correct the routing of the throttle cables.

Checking the Rubber Grip

Advises on checking the rubber grips for damage, wear, or looseness.

Adjusting Clutch Lever Basic Position

Guides on adjusting the clutch lever's position for rider comfort.

Checking/Correcting Hydraulic Clutch Fluid Level

Details how to check and maintain the correct fluid level in the hydraulic clutch system.

Changing Hydraulic Clutch Fluid

Provides instructions for changing the hydraulic clutch fluid, including bleeding the system.

Removing Engine Guard (EXC-F Six Days, EXC-F AU)

Explains how to remove the engine guard for specific models.

Installing Engine Guard (EXC-F Six Days, EXC-F AU)

Guides on reinstalling the engine guard for specific models.

Brake System

Checking Hand Brake Lever Free Travel

Explains how to check the free travel of the hand brake lever and its importance.

Adjusting Hand Brake Lever Free Travel

Guides on adjusting the free travel of the hand brake lever for proper operation.

Checking Brake Discs

Details how to check brake disc thickness for wear and inspect for damage.

Checking Front Brake Fluid Level

Explains how to check the brake fluid level in the front brake reservoir.

Adding Front Brake Fluid

Guides on how to add front brake fluid safely, emphasizing correct type and level.

Checking Front Brake Linings

Details how to check the minimum thickness and condition of the front brake linings.

Changing Front Brake Linings

Provides instructions for changing the front brake linings, including safety warnings.

Checking Foot Brake Lever Free Travel

Explains how to check the free travel of the foot brake lever for the rear brake.

Adjusting Foot Brake Lever Basic Position

Guides on adjusting the foot brake lever's position for optimal control.

Checking Rear Brake Fluid Level

Details how to check the brake fluid level in the rear brake reservoir.

Adding Rear Brake Fluid

Guides on how to add rear brake fluid safely, emphasizing correct type and level.

Checking Rear Brake Linings

Explains how to check the minimum thickness and condition of the rear brake linings.

Changing Rear Brake Linings

Provides instructions for changing the rear brake linings, including safety warnings.

Wheels, Tires

Removing Front Wheel

Outlines the procedure for safely removing the front wheel.

Installing Front Wheel

Guides on correctly installing the front wheel, including spacer placement and tightening.

Removing Rear Wheel

Details the steps for safely removing the rear wheel.

Installing Rear Wheel

Provides instructions for correctly installing the rear wheel, including chain and tensioner adjustment.

Checking Tire Condition

Explains how to check tires for cuts, wear, tread depth, and age.

Checking Tire Air Pressure

Details the correct procedure for checking tire air pressure for off-road and road use.

Checking Spoke Tension

Guides on checking spoke tension for wheel integrity and handling characteristics.

Electrical System

Removing the Battery

Explains the procedure for safely disconnecting and removing the motorcycle battery.

Installing the Battery

Guides on correctly installing the battery, ensuring correct terminal connections.

Recharging the Battery

Details the process for recharging the battery, including voltage checks and charging parameters.

Changing the Main Fuse

Provides instructions for locating and replacing the main fuse to protect the electrical system.

Changing Fuses of Individual Power Consumers

Explains how to locate and replace fuses for various vehicle components under the seat.

Removing Headlight Mask with Headlight

Outlines the steps for removing the headlight mask assembly.

Installing Headlight Mask with Headlight

Guides on reinstalling the headlight mask assembly and securing it.

Changing Headlight Bulb

Details the procedure for replacing the headlight bulb and parking light bulb.

Changing Turn Signal Bulb

Explains how to replace the turn signal bulb.

Checking Headlight Setting

Describes how to check and verify the correct headlight beam alignment.

Adjusting Headlight Range

Guides on how to adjust the headlight's vertical range for proper illumination.

Changing Speedometer Battery

Details the process for replacing the battery in the speedometer unit.

Diagnostics Connector Location

Indicates the location of the diagnostics connector, typically found under the seat.

Cooling System

Cooling System Overview

Explains the basic function of the water pump, radiator cap, and cooling effect.

Checking Antifreeze and Coolant Level

Provides instructions for checking the coolant level and antifreeze protection.

Checking Coolant Level in Radiator

Details the procedure for checking the coolant level specifically in the radiator.

Draining the Coolant

Guides on how to safely drain the coolant from the cooling system.

Refilling Coolant

Explains the process for refilling the cooling system with the correct coolant mixture.

Tuning the Engine

Checking Throttle Cable Play

Describes how to check for correct play in the throttle cable for smooth operation.

Adjusting Throttle Cable Play

Guides on adjusting the throttle cable play to ensure proper throttle response.

Setting Throttle Response Map

Explains how to change the engine's throttle response characteristic by swapping guide plates.

Changing Engine Mapping (EXC-F Six Days)

Details how to select different engine mapping modes using the combination switch.

Adjusting Idle Speed

Provides instructions for setting the engine's idle speed to the specified RPM range.

Teaching Throttle Valve Position

Explains the procedure for teaching the throttle valve position to the control unit.

Checking Shift Lever Basic Position

Guides on checking the shift lever's position relative to the rider's boot for proper engagement.

Adjusting Shift Lever Basic Position

Details how to adjust the shift lever's position for optimal ergonomics and function.

Service Work on the Engine

Changing Fuel Screen

Provides instructions for replacing the fuel screen to ensure clean fuel delivery.

Checking Engine Oil Level

Explains how to check the engine oil level at operating temperature.

Changing Engine Oil and Oil Filter

Details the process for changing the engine oil and oil filter, including cleaning oil screens.

Adding Engine Oil

Guides on how to add engine oil, emphasizing using the correct type and quantity.

Cleaning, Care

Cleaning the Motorcycle

Provides detailed instructions for cleaning the motorcycle, including warnings about pressure washers.

Winter Operation Checks and Maintenance

Outlines necessary steps for protecting the motorcycle when operating in winter conditions with road salt.

Storage

Motorcycle Storage Procedure

Details the steps for preparing and storing the motorcycle for extended periods.

Preparing for Use After Storage

Explains the procedure for getting the motorcycle ready for use after it has been stored.

Troubleshooting

Technical Data

Engine Specifications

Lists detailed technical specifications for the motorcycle's engine.

Engine Tightening Torques

Provides torque specifications for various engine components during assembly or maintenance.

Capacities

Lists the required capacities for engine oil, coolant, and fuel.

Fuel Tank Capacity and Reserve

Specifies the total fuel tank capacity and the approximate fuel reserve.

Chassis Specifications

Details technical data related to the motorcycle's chassis, frame, and suspension.

Electrical System Specifications

Lists technical data for electrical components like battery, fuses, and lights.

Tire Specifications and Validity

Provides information on tire sizes, types, and validity for different models.

Fork Specifications

Details technical data for the front fork, including damping, spring rates, and oil.

Shock Absorber Specifications

Lists technical data for the rear shock absorber, including damping, spring rates, and preload.

Chassis Tightening Torques

Provides essential torque specifications for various chassis components.

Substances

Auxiliary Substances

Standards

Index of Special Terms

OBD On-board diagnosis Definition

Defines the term OBD (On-board diagnosis) and its function.

List of Abbreviations

List of Symbols

Yellow and Orange Symbols Explained

Explains the meaning of yellow and orange symbols indicating errors or warnings.

Green and Blue Symbols Explained

Explains the meaning of green and blue symbols that provide information.

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