KTM 390 Duke 2014 COL 2013 User Manual (English)

To Next Page

REPAIR MANUAL 2013

390 Duke EU

390 Duke AUS

390 Duke MAL

390 Duke 2014 COL

Art. no. 3206167en

Default Chapter4
- Table of Contents4
1 Means of Representation7
- Symbols Used7
- Formats Used7
2 Safety Advice8
- Repair Manual8
- Degrees of Risk and Symbols8
- Work Rules8
3 Important Information9
- Guarantee, Warranty9
- Operating and Auxiliary Substances9
- Spare Parts, Accessories9
- Figures9
4 Serial Numbers10
- Chassis Number/Type Label10
- Key Number10
- Engine Number10
5 Motorcycle11
- Raising the Motorcycle with the Rear Wheel Stand11
- Taking the Motorcycle off of the Rear Wheel Stand11
- Raising the Motorcycle with the Front Wheel Stand11
- Taking the Motorcycle off of the Front Wheel Stand12
- Raising the Motorcycle with the Work Stand12
- Removing the Motorcycle from the Work Stand13
- Starting14
- Starting the Motorcycle to Make Checks15
6 Fork, Triple Clamp16
- Cleaning the Dust Boots of the Fork Legs16
- Removing Fork Legs16
- Installing the Fork Legs17
- Disassembling the Fork Legs18
- Checking the Fork Legs20
- Assembling the Fork Legs21
- Removing the Lower Triple Clamp23
- Installing the Lower Triple Clamp25
- Checking the Steering Head Bearing Play28
- Adjusting the Steering Head Bearing Play28
7 Handlebar, Controls30
- Checking the Play in the Throttle Cable30
- Adjusting the Play in the Throttle Cable30
- Checking the Clutch Lever Play30
- Adjusting the Clutch Cable Play31
8 Shock Absorber, Swingarm32
- Adjusting the Spring Preload of the Shock Absorber32
- Removing the Shock Absorber32
- Installing the Shock Absorber32
- Removing the Spring33
- Installing the Spring33
9 Exhaust35
- Removing the Exhaust Manifold35
- Installing the Exhaust Manifold36
- Removing the Main Silencer37
- Installing the Main Silencer38
10 Air Filter39
- Removing the Air Filter39
- Installing the Air Filter39
11 Fuel Tank, Seat, Trim40
- Opening the Filler Cap40
- Closing the Filler Cap40
- Removing the Seat40
- Mounting the Seat41
- Removing the Passenger Seat41
- Mounting the Passenger Seat41
- Removing the Fuel Tank Cover41
- Installing the Fuel Tank Cover44
- Removing the Fuel Tank46
- Installing the Fuel Tank47
- Removing the Front Spoiler49
- Fitting Front Spoiler49
- Dismounting the Front Fender50
- Installing the Front Fender50
- Checking the Fuel Pressure50
- Changing the Fuel Filter51
- Replacing the Fuel Pump53
12 Wheels54
- Checking the Tire Air Pressure54
- Checking the Tire Condition54
- Checking the Brake Discs55
- Front Wheel55
- Removing the Front Wheel55
- Installing the Front Wheel55
- Removing the Brake Disc of the Front Brake56
- Installing the Brake Disc of the Front Brake56
- Rear Wheel57
- Removing the Rear Wheel57
- Installing the Rear Wheel57
- Removing the Brake Disc of the Rear Brake58
- Installing the Brake Disc of the Rear Brake58
- Checking the Chain Tension59
- Adjusting the Chain Tension59
- Checking the Chain, Rear Sprocket, and Engine Sprocket60
- Cleaning the Chain61
- Checking the Rear Hub Rubber Dampers62
13 Wiring Harness, Battery63
- Removing the Battery63
- Installing the Battery63
- Disconnecting the Negative Cable of the Battery64
- Reconnecting the Negative Cable of the Battery64
- Recharging the Battery64
- Checking the Charging Voltage65
- Changing the Fuses of Individual Power Consumers66
14 Brake System67
- Checking the Front Brake Linings67
- Changing the Front Brake Linings67
- Checking the Brake Fluid Level of the Front Brake69
- Adding Front Brake Fluid69
- Checkin Brake Fluid Level (Front Brake)69
- Changing the Front Brake Fluid70
- Checking the Rear Brake Linings71
- Changing the Rear Brake Linings72
- Checking the Free Travel of Foot Brake Lever73
- Adjusting the Free Travel of the Foot Brake Lever74
- Checking the Rear Brake Fluid Level74
- Adding Rear Brake Fluid75
- Changing the Rear Brake Fluid75
15 Lighting System, Instruments77
- Setting Kilometers or Miles77
- Adjusting the Shift Speed RPM 177
- Adjusting the Shift Speed RPM 277
- Setting the Time78
- Resetting the Service Interval Display78
- Checking the Headlight Setting78
- Adjusting the Headlight Range79
- Changing the Parking Light Bulb80
- Changing the Headlight Bulb81
16 Engine83
- Removing the Engine83
- Installing the Engine87
- Disassembling the Engine92
- Preparations92
- Draining the Engine Oil92
- Removing the Chain Securing Guide92
- Removing the Valve Cover93
- Removing the Spark Plug93
- Removing the Clutch Cover93
- Setting the Engine to Ignition Top Dead Center94
- Removing the Timing Chain Tensioner95
- Removing the Camshaft95
- Removing the Cylinder Head96
- Removing the Piston97
- Removing the Starter Motor97
- Removing the Timing Chain97
- Removing the Water Pump Wheel98
- Removing the Alternator Cover98
- Removing the Rotor99
- Removing the Starter Drive99
- Removing the Balancer Shaft Drive Wheel100
- Removing the Gear Position Sensor100
- Removing the Suction Pump101
- Removing the Spacer102
- Removing the Clutch Cage102
- Removing the Primary Gear103
- Removing the Force Pump104
- Removing the Shift Shaft105
- Removing the Shift Drum Locating105
- Removing the Locking Lever105
- Removing the Oil Filter105
- Removing the Left Engine Case106
- Removing the Shift Rails107
- Removing the Shift Drum107
- Removing the Shift Forks108
- Removing the Transmission Shafts108
- Removing the Balancer Shaft108
- Removing the Crankshaft108
- Work on Individual Parts109
- Work on the Left Section of the Engine Case109
- Work on the Right Section of the Engine Case110
- Changing the Shaft Seal Ring of the Water Pump110
- Checking the Radial Play of the Lower Conrod Bearing111
- Changing the Conrod Bearing112
- Changing the Balancer Shaft Bearing113
- Work on the Cylinder Head114
- Checking the Cylinder Head115
- Checking the Pivot Point of the Camshafts115
- Checking/Measuring the Cylinder116
- Checking the Piston Ring End Gap116
- Checking/Measuring the Piston117
- Checking the Piston/Cylinder Mounting Clearance117
- Checking the Oil Pump117
- Checking the Oil Pressure Regulator Valve118
- Checking the Clutch119
- Checking the Shift Mechanism120
- Preassembling the Shift Shaft121
- Disassembling the Main Shaft121
- Dismantling the Countershaft122
- Checking the Transmission122
- Assembling the Main Shaft123
- Assembling the Countershaft124
- Checking the Timing Assembly126
- Changing the Stator126
- Checking the Electric Starter Drive127
- Checking the Freewheel128
- Assembling the Engine128
- Installing the Crankshaft128
- Installing the Balancer Shaft128
- Installing the Transmission Shafts129
- Installing the Shift Forks129
- Installing the Shift Drum129
- Installing the Shift Rails129
- Installing the Left Engine Case130
- Installing the Oil Filter131
- Installing the Locking Lever131
- Installing the Shift Drum Locating132
- Installing the Shift Shaft132
- Installing the Oil Pump132
- Installing the Primary Gear133
- Installing the Clutch Cage134
- Installing the Spacer135
- Installing the Suction Pump136
- Installing the Gear Position Sensor137
- Installing the Balancer Shaft Drive Wheel137
- Installing the Starter Drive138
- Installing the Rotor139
- Installing the Alternator Cover139
- Installing the Water Pump Cover139
- Installing the Timing Chain140
- Installing the Starter Motor140
- Installing the Piston140
- Installing the Cylinder Head142
- Installing the Camshafts143
- Installing the Timing Chain Tensioner143
- Checking the Valve Clearance144
- Adjusting the Valve Clearance145
- Installing the Clutch Cover145
- Installing the Spark Plug146
- Installing the Valve Cover146
- Installing the Chain Securing Guide147
- Installing the Oil Screen147
- Removing the Engine from the Engine Assembly Stand148
17 Shift Mechanism149
- Adjusting the Shift Lever149
18 Water Pump, Cooling System150
- Draining the Coolant150
- Filling/Bleeding the Cooling System150
- Checking the Antifreeze and Coolant Level151
- Checking the Coolant Level152
19 Lubrication System154
- Oil Circuit154
- Checking the Engine Oil Level154
- Checking the Engine Oil Pressure154
- Changing the Engine Oil and Oil Filter, Cleaning the Oil Screen156
- Adding Engine Oil157
20 Ignition System158
- Alternator - Checking the Stator Winding158
21 Technical Data159
- Engine159
- Engine Tolerance, Wear Limits159
- Engine Tightening Torques160
- Capacities161
- Engine Oil161
- Coolant161
- Fuel161
- Chassis161
- Electrical System162
- Tires162
- Fork162
- Shock Absorber162
- Chassis Tightening Torques163
22 Cleaning/Protective Treatment165
- Cleaning the Motorcycle165
- Checks and Maintenance Steps for Winter Operation166
23 Storage167
- Preparing for Use after Storage167
24 Service Schedule168
25 Wiring Diagram170
- Page 2 of172
- Page 3 of174
- Page 4 of176
- Page 5 of178
- Page 6 of180
- Page 7 of182
- Page 8 of184
- Page 9 of186
26 Substances188
27 Auxiliary Substances189
28 Special Tools191
29 Standards200
- Index201

Need help?

Do you have a question about the KTM 390 Duke 2014 COL 2013 and is the answer not in the manual?

KTM 390 Duke 2014 COL 2013 Specifications

General

Displacement	373.2 cc
Bore x Stroke	89 mm x 60 mm
Compression Ratio	12.6:1
Transmission	6-speed
Rear Suspension	WP Monoshock
Front Tire	110/70 ZR17
Rear Tire	150/60 ZR17
Seat Height	800 mm
Dry Weight	139 kg
Engine Type	Single-cylinder, 4-stroke
Power	43 hp
Torque	35 Nm
Fuel System	Electronic Fuel Injection (EFI)
Front Suspension	43 mm
Rear Brake	230 mm disc
Fuel Capacity	11 liters