CONTENTS
MAINTENANCE......................................................................................................... 45
SERVICE INTERVALS .......................................................................................... 45
LUBRICANTS, FUEL AND COOLANT .................................................................. 47
PERIODIC SERVICE................................................................................................. 50
HOW TO OPEN THE HOOD ................................................................................. 50
Hood ............................................................................................................................... 50
Engine Side Cover.......................................................................................................... 51
DAILY CHECK ....................................................................................................... 51
Walk Around Inspection.................................................................................................. 51
Checking and Refueling..................................................................................................51
Checking Engine Oil Level.............................................................................................. 52
Checking Transmission Fluid Level................................................................................52
Checking Coolant Level.................................................................................................. 53
Cleaning Evacuator Valve .............................................................................................. 53
Cleaning Grill and Radiator Screen ................................................................................ 53
Checking Brake Pedal .................................................................................................... 54
Checking Gauges, Meter and Easy Checker (TM) .........................................................54
Checking Head Light, Hazard Light etc. ......................................................................... 54
Checking Seat Belt and ROPS....................................................................................... 54
Checking and Cleaning of Electrical Wiring and Battery Cables .................................... 54
Checking Movable Parts.................................................................................................54
EVERY 50 HOURS ................................................................................................ 55
Lubricating Grease Fittings.............................................................................................55
Checking Engine Start System....................................................................................... 55
Checking Wheel Bolt Torque.......................................................................................... 56
EVERY 100 HOURS .............................................................................................. 56
Checking Battery Condition ............................................................................................ 56
Cleaning Air Cleaner Primary Element ........................................................................... 58
Cleaning Fuel Filter......................................................................................................... 58
Adjusting Fan Belt Tension.............................................................................................59
Adjusting Brake Pedal ....................................................................................................60
EVERY 200 HOURS .............................................................................................. 60
Replacing Engine Oil Filter ............................................................................................. 60
Changing Engine Oil.......................................................................................................61
Replacing Transmission Oil Filter [HST].........................................................................61
Adjusting Toe-in..............................................................................................................62
EVERY 400 HOURS .............................................................................................. 62
Changing Transmission Fluid .........................................................................................62
Replacing Hydraulic Oil Filter .........................................................................................63
Adjusting Front Axle Pivot [4WD]....................................................................................64
Replacing Fuel Filter Element.........................................................................................64
Changing Front Axle Case Oil ........................................................................................ 65
EVERY 800 HOURS .............................................................................................. 65
Adjusting Engine Valve Clearance .................................................................................65
EVERY 1000 HOURS or 1 YEAR .......................................................................... 65
Replacing Air Cleaner Primary Element and Secondary Element..................................65
EVERY 1 500 HOURS ........................................................................................... 65
Checking Fuel Injection Nozzle Injection Pressure.........................................................65
EVERY 2000 HOURS or 2 YEARS........................................................................ 65
Flushing Cooling System and Changing Coolant ...........................................................65
Anti-Freeze .....................................................................................................................66