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Kubota GL9000D-AU-B User Manual

Kubota GL9000D-AU-B
171 pages
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WORKSHOP MANUAL
DIESEL GENERATOR
GL6000A-AU-B,
GL6000D-AU-B,
GL9000A-AU-B,
GL9000D-AU-B
KiSC issued 06, 2016 A

Table of Contents

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Kubota GL9000D-AU-B Specifications

General IconGeneral
ModelGL9000D-AU-B
TypePortable Generator
Fuel TypeDiesel
Displacement719 cc
Voltage240 V
Frequency50 Hz
Starting SystemElectric Start
Engine Type4-cycle, water-cooled diesel
Fuel Tank Capacity28 liters
Noise Level72 dB(A) at 7 m
Engine ModelD722

Summary

SAFETY FIRST

Before Starting Service

Essential steps to take before commencing any service work.

Safe Starting Procedures

Guidelines for safely starting the generator engine.

Safe Operation Guidelines

High Pressure Spray Hazard

Specific safety warning about high-pressure fluid hazards.

Hot Exhaust Hazards

Fire Prevention Measures

Instructions to prevent fire hazards related to fuel and electrical systems.

Work Area Ventilation

Importance of ventilation to prevent carbon monoxide poisoning.

Fluid Disposal and Emergency Preparation

Acid Burn Prevention

Safety measures to avoid injury from battery electrolyte.

Emergency Preparedness

Recommendations for emergency preparedness, including first aid.

SAFETY DECALS

GENERAL

Maintenance Check List

Comprehensive schedule of maintenance tasks by operating hours.

Check and Maintenance Procedures

Detailed procedures for performing maintenance checks and tasks.

Engine Identification Details

General Precautions

Electrical Parts Handling

Safety guidelines for electrical components and wiring.

Wiring Handling

Specific guidelines for handling electrical wiring safely.

LUBRICANTS, FUEL, AND COOLANT

TIGHTENING TORQUES

MAINTENANCE CHECK LIST

CHECK AND MAINTENANCE

Daily Checks

Routine checks to be performed daily on the generator.

Initial 50-Hour Checks

Maintenance checks required after the first 50 hours of operation.

50-Hour Maintenance Checks

Maintenance checks required every 50 hours of operation.

100-Hour Maintenance Checks

Maintenance checks required every 100 hours of operation.

200-Hour Maintenance Checks

Maintenance checks required every 200 hours of operation.

300-Hour Maintenance Checks

Maintenance checks required every 300 hours of operation.

400-Hour Maintenance Checks

Maintenance checks required every 400 hours of operation.

500-Hour Maintenance Checks

Maintenance checks required every 500 hours of operation.

800-Hour Maintenance Checks

Maintenance checks required every 800 hours of operation.

1000-Hour Maintenance Checks

Maintenance checks required every 1000 hours of operation.

1500-Hour Maintenance Checks

Maintenance checks required every 1500 hours of operation.

3000-Hour Maintenance Checks

Maintenance checks required every 3000 hours of operation.

Annual Maintenance Checks

Maintenance checks required annually.

2-Year Maintenance Checks

Maintenance checks required every two years.

SERVICING

Troubleshooting Guide

Guides for diagnosing and resolving common operational issues.

Checking, Disassembling, Servicing

Detailed instructions for checking, disassembling, and servicing components.

Troubleshooting Engine Issues

Generator Operational Faults

Specific troubleshooting steps for generator issues like voltage or breaker trips.

Engine Circuit Troubleshooting

Troubleshooting specific to engine operational issues.

CHECKING, DISASSEMBLING AND SERVICING

Checking and Adjusting Procedures

Procedures for checking and adjusting various engine and generator parts.

Disassembling and Assembling

Detailed instructions for disassembling and reassembling components.

Nozzle Holder and Glow Plug

Steps for disassembling the nozzle holder and glow plug assembly.

Nozzle Heat Seal Removal

Method for removing the nozzle heat seal.

Rocker Arm and Push Rod Servicing

Procedures for removing and installing rocker arms and push rods.

Cylinder Head and Tappet Servicing

Steps for removing and installing the cylinder head and tappets.

Valve Servicing

Procedures for removing and installing valves and related components.

Timing Gears, Camshaft, Fuel Camshaft, Oil Pan

Procedures for disassembling timing gears, camshafts, and oil pan.

Injection Pump Assembly

Steps for removing the injection pump and related parts.

Gear Case Servicing

Steps for removing and installing the gear case.

Idle Gear Servicing

Procedure for removing and installing the idle gear.

Camshaft Servicing

Steps for removing and installing the camshaft.

Fuel Camshaft Servicing

Procedure for removing and installing the fuel camshaft.

Oil Pump and Crankshaft Gear

Steps for removing the oil pump and crankshaft gear.

Connecting Rod Servicing

Steps for removing and installing the connecting rod.

Piston Servicing

Procedures for removing and installing pistons.

Piston Ring and Connecting Rod Installation

Instructions for installing piston rings and connecting rods.

Crankshaft Disassembly

Procedures for disassembling and assembling the crankshaft.

Cylinder Head and Valves Servicing

Servicing procedures for the cylinder head and valves.

Piston and Connecting Rod Servicing

Procedures for servicing pistons and connecting rods.

GENERATOR

Wiring Diagrams

Provides schematic diagrams for electrical connections.

GENERATOR SERVICING

Generator Troubleshooting

Guides for diagnosing and resolving common generator operational problems.

Generator Checking and Servicing

Detailed procedures for checking, disassembling, and servicing generator parts.

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