ENGINE
L3540-II, L4240-II, L5040-II, L5240-II, L5740-II , WSM
1-S5
Tappet to Tappet Guide
• Tappet
• Tappet Guide
Clearance
O.D.
I.D.
0.020 to 0.062 mm
0.00079 to 0.0024 in.
23.959 to 23.980 mm
0.94327 to 0.94409 in.
24.000 to 24.021 mm
0.94489 to 0.94570 in.
0.07 mm
0.003 in.
–
–
Timing Gear
• Crank Gear to Idle Gear
• Idle Gear to Cam Gear
• Idle Gear to Injection Pump Gear
• Crank Gear to Oil Pump Gear
• Idle Gear to Balancer Gear
(Balancer Model Only)
Backlash
Backlash
Backlash
Backlash
Backlash
(Intake side)
Backlash
(Exhaust side)
0.04150 to 0.1122 mm
0.001634 to 0.004417 in.
0.04150 to 0.1154 mm
0.001634 to 0.004543 in.
0.04150 to 0.1154 mm
0.001634 to 0.004543 in.
0.0415 to 0.109 mm
0.00163 to 0.00429 in.
0.0350 to 0.116 mm
0.00138 to 0.00456 in.
0.0350 to 0.116 mm
0.00138 to 0.00456 in.
0.15 mm
0.0059 in.
0.15 mm
0.0059 in.
0.15 mm
0.0059 in.
0.15 mm
0.0059 in.
0.15 mm
0.0059 in.
0.15 mm
0.0059 in.
Idle Gear Side Clearance 0.12 to 0.48 mm
0.0048 to 0.018 in.
0.9 mm
0.035 in.
Camshaft Side Clearance 0.07 to 0.22 mm
0.0028 to 0.0086 in.
0.30 mm
0.012 in.
Balancer Shaft (Balancer Model Only) Side Clearance 0.07 to 0.22 mm
0.0028 to 0.0086 in.
0.30 mm
0.012 in.
Balancer Shaft Journal 1 to Balancer Shaft
Bearing 1 (Balancer Model Only)
• Balancer Shaft Journal 1
• Balancer Shaft Bearing 1
Clearance
O.D.
I.D.
0.030 to 0.111 mm
0.00119 to 0.00437 in.
43.934 to 43.950 mm
1.7297 to 1.7303 in.
43.980 to 44.045 mm
1.7315 to 1.7340 in.
0.20 mm
0.0079 in.
–
–
Balancer Shaft Journal 2 to Balancer Shaft
Bearing 2 (Balancer Model Only)
• Balancer Shaft Journal 2
• Balancer Shaft Bearing 2
Clearance
O.D.
I.D.
0.030 to 0.111 mm
0.00119 to 0.00437 in.
41.934 to 41.950 mm
1.6510 to 1.6515 in.
41.980 to 42.045 mm
1.6528 to 1.6553 in.
0.20 mm
0.0079 in.
–
–
Balancer Shaft Journal 3 to Balancer Shaft
Bearing 3 (Balancer Model Only)
• Balancer Shaft Journal 3
• Balancer Shaft Bearing 3
Clearance
O.D.
I.D.
0.02
0 to 0.09
4 mm
0.00079 to 0.0037 in.
21.947 to 21.960 mm
0.86406 to 0.86456 in.
21.980 to 22.041 mm
0.86536 to 0.86775 in.
0.20 mm
0.0079 in.
–
–
Item Factory Specification Allowable Limit