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Kubota WSM OC60-E2 User Manual

Kubota WSM OC60-E2
106 pages
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OC60-E2,OC95-E2
WORKSHOP MANUAL
DIESEL ENGINE

Table of Contents

Questions and Answers:

Kubota WSM OC60-E2 Specifications

General IconGeneral
BrandKubota
ModelWSM OC60-E2
CategoryEngine
LanguageEnglish

Summary

Safety Instructions

Before Servicing and Repairing

Read all instructions and safety instructions before servicing and repairing the engine.

Safety Starting

Precautions for safely starting the engine, avoiding unauthorized modifications.

Safety Working Practices

Guidelines for safe operation, including PPE and handling hot parts.

Fire Prevention

Precautions to prevent fires, including fuel handling and battery safety.

Preventing Acid Burns

Precautions for handling battery electrolyte to prevent acid burns and eye damage.

Specifications

Performance Curves

General Precautions

Lubricants and Fuel

Maintenance Check List

Checking and Maintenance Procedures

Daily Checks

Procedures for daily inspection of engine oil level and fuel hoses.

Lubricating System

Lubricating System General Overview

Overview of the forced lubrication system using a trochoid pump.

Oil Pump Operation

Explanation of the trochoid oil pump mechanism and its operation.

Oil Pressure Switch Warning

Function of the oil pressure switch and warning lamp for low oil pressure.

Cooling System

Cooling System Overview

Description of the combined air-cooled and oil-cooled system.

Fuel System

Fuel System General

Overview of fuel flow from tank to injection pump and nozzle.

Injection Pump Details

Description of the NC Type mini injection pump, plunger, and control rack.

Pump Element Function

Explanation of the pump element, plunger, and cylinder assembly.

Delivery Valve Operation

Function of the delivery valve and reverse suction for preventing dripping.

Injection Nozzle Function

Details on the throttle type injection nozzle, fuel delivery, and pressure adjustment.

Governor Mechanism

Governor Mechanism (OC60-E2) - Starting

Governor operation during engine starting for the OC60-E2 model.

Governor Mechanism (OC60-E2) - Idling

Governor operation at idling speed for the OC60-E2 engine.

Governor Mechanism (OC60-E2) - Speed Control

Governor operation from idling to maximum speed for the OC60-E2 engine.

Governor Mechanism (OC60-E2) - Max Speed

Governor operation at maximum engine speed for the OC60-E2 engine.

Governor Mechanism (OC60-E2) - Engine Stop

Governor mechanism for stopping the engine on the OC60-E2 model.

Governor Mechanism (OC95-E2) - Starting

Governor operation during engine starting for the OC95-E2 model.

Governor Mechanism (OC95-E2) - Idling

Governor operation at idling speed for the OC95-E2 engine.

Governor Mechanism (OC95-E2) - Speed Control

Governor operation from idling to max speed for the OC95-E2 engine.

Governor Mechanism (OC95-E2) - Max Speed

Governor operation at maximum engine speed for the OC95-E2 engine.

Governor Mechanism (OC95-E2) - Engine Stop

Governor mechanism for stopping the engine on the OC95-E2 model.

Electrical System

Electrical System Overview

Components of the electrical system: starting, charging, and key switch.

Troubleshooting Engine Issues

Engine Does Not Start Troubleshooting

Common causes and solutions for an engine that fails to start.

Rough Engine Revolution Troubleshooting

Troubleshooting steps for rough engine running and instability.

White/Blue Exhaust Gas Troubleshooting

Diagnosing issues causing white or blue exhaust smoke.

Black/Gray Exhaust Gas Troubleshooting

Diagnosing issues causing black or dark gray exhaust smoke.

Deficient Engine Output Troubleshooting

Addressing problems related to reduced engine power output.

Excessive Lubricant Oil Consumption

Identifying causes and solutions for high engine oil consumption.

Fuel in Lubricant Oil Troubleshooting

Diagnosing and resolving fuel contamination in the engine lubricant.

Low Oil Pressure Troubleshooting

Causes and solutions for low engine oil pressure.

Engine Overheating Troubleshooting

Diagnosing and resolving engine overheating issues.

Servicing Specifications

Cylinder Head Specifications

Specifications for cylinder head surface flatness, top clearance, and gasket thickness.

Compression Pressure Specifications

Factory and allowable limits for engine compression pressure.

Valve Clearance and Seat Specifications

Specifications for valve clearance, seat width, angle, and recessing.

Lubricating System Specifications

Specifications for engine oil pressure and rotor clearances.

Fuel System Specifications

Specifications for injection timing, fuel tightness, and injection pressure.

Tightening Torques

Special Use Fastener Torques

Tightening torques for specific screws, bolts, and nuts.

Checking, Disassembling, and Servicing

Disassembling and Assembling

Servicing Procedures

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