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Kubota WSM STV36 User Manual

Kubota WSM STV36
383 pages
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STV32,STV36,STV40
WORKSHOP MANUAL
TRACTOR
KiSC issued 04, 2006 A

Table of Contents

Questions and Answers:

Kubota WSM STV36 Specifications

General IconGeneral
BrandKubota
ModelWSM STV36
CategoryTractor
LanguageEnglish

Summary

TO THE READER

SAFETY INSTRUCTIONS

SPECIFICATIONS

TRAVELLING SPEEDS

Details the various speed ranges for forward and reverse travel based on gear selection and tire size.

DIMENSIONS

Provides overall dimensions of the tractor, including length, width, height, and wheelbase.

G GENERAL

1. TRACTOR IDENTIFICATION

Locates and identifies the tractor identification plate and engine serial number.

2. GENERAL PRECAUTION

Outlines important precautions for disassembly, tool usage, and part handling.

3. HANDLING PRECAUTIONS FOR ELECTRICAL PARTS AND WIRING

Provides essential safety guidelines for working with the tractor's electrical system and wiring.

4. LUBRICANTS, FUEL AND COOLANT

Specifies the types and capacities of lubricants, fuel, and coolant required for the tractor.

5. TIGHTENING TORQUES

Lists tightening torque specifications for various screws, bolts, and nuts.

6. MAINTENANCE CHECK LIST

Provides a comprehensive schedule for regular maintenance checks based on operating hours.

7. CHECK AND MAINTENANCE

Details the procedures for routine checks and maintenance tasks.

[1] DAILY CHECK

Lists essential checks to be performed before operating the tractor each day.

8. SPECIAL TOOLS

Identifies specific tools required for engine and tractor maintenance and repair.

[1] SPECIAL TOOLS FOR ENGINE

Lists specialized tools needed for engine-related maintenance and repair procedures.

9. TIRES

Covers tire specifications, including pressure and tread configurations.

[1] TIRE PRESSURE

Specifies the correct tire inflation pressures for front and rear tires.

[2] TREAD

Details the front and rear wheel tread specifications and adjustment methods.

1 ENGINE

1. LUBRICATING SYSTEM

Explains the engine's lubricating system, including oil flow and components.

2. COOLING SYSTEM

Describes the engine's cooling system operation and components.

3. FUEL SYSTEM

Illustrates the fuel system's layout and operational flow.

1. TROUBLESHOOTING

Provides guidance on diagnosing and resolving common engine problems.

2. SERVICING SPECIFICATIONS

Lists factory specifications and allowable limits for engine components.

4. CHECKING, DISASSEMBLING AND SERVICING

Details procedures for checking, disassembling, and servicing engine parts.

[1] CHECKING AND ADJUSTING

Covers checks and adjustments for various engine sub-systems.

(1) Engine Body

Focuses on inspection and adjustment procedures for the engine's main body.

[3] DISASSEMBLING AND ASSEMBLING

Provides step-by-step instructions for disassembling and reassembling engine components.

(1) Cylinder Head and Valves

Details the procedure for removing and installing the cylinder head and valves.

(5) Cylinder

Covers inspection and correction procedures for cylinder wear.

2 CLUTCH

1. LINKAGE MECHANISM

Explains the linkage mechanism connecting the clutch pedal to the clutch.

1. TROUBLESHOOTING

Lists common clutch symptoms, probable causes, and solutions.

2. SERVICING SPECIFICATION

Provides factory specifications and allowable limits for clutch components.

4. CHECKING, DISASSEMBLING AND SERVICING

Details procedures for checking, disassembling, and servicing the clutch system.

[1] CHECKING AND ADJUSTING

Covers checks and adjustments for the clutch pedal free travel.

[3] DISASSEMBLING AND ASSEMBLING

Provides instructions for disassembling and assembling the clutch assembly.

3 TRANSMISSION

1. STRUCTURE

Illustrates the overall structure and components of the transmission system.

2. POWER TRAIN FOR TRAVELING SYSTEM

Details the power train components for the tractor's traveling system.

[1] HYDROSTATIC TRANSMISSION (HST)

Explains the structure and components of the hydrostatic transmission.

(1) Structure

Shows the assembly and identification of HST components.

(2) Hydraulic Circuit

Illustrates the hydraulic circuit diagram for the HST system.

(4) Operation and Valves

Describes the operation of the HST system and its associated valves.

[4] BI-SPEED TURN SYSTEM

Details the features and operation of the bi-speed turn system.

(1) Feature

Outlines the key features of the bi-speed turn system.

3. POWER TRAIN FOR PTO SYSTEM

Explains the power train components for the Power Take-Off (PTO) system.

[1] INDEPENDENT PTO SYSTEM

Details the hydraulic circuit and power train of the independent PTO system.

(1) Hydraulic Oil Flow

Illustrates the flow of hydraulic oil within the independent PTO system.

[2] REAR PTO GEAR SHIFT SECTION

Describes the components and function of the rear PTO gear shift mechanism.

1. TROUBLESHOOTING

Lists common transmission problems, their causes, and solutions.

2. SERVICING SPECIFICATIONS

Provides factory specifications and allowable limits for transmission components.

4. CHECKING, DISASSEMBLING AND SERVICING

Details procedures for checking, disassembling, and servicing the transmission.

[1] CHECKING AND ADJUSTING

Covers checks and adjustments for various transmission components.

Adjusting Neutral

Provides instructions for adjusting the neutral position of the HST.

[2] PREPARATION

Outlines preparation steps before disassembling major transmission assemblies.

(1) Separating Engine from Clutch Housing

Details the procedure for separating the engine from the clutch housing.

[3] DISASSEMBLING AND ASSEMBLING

Provides instructions for disassembling and assembling transmission components.

(1) Clutch Housing Case

Details the disassembly and assembly of the clutch housing case.

(2) Hydrostatic Transmission (HST)

Covers the disassembly and assembly procedures for the HST unit.

[4] SERVICING

Provides servicing procedures for various transmission sub-assemblies.

(1) Bi-speed Hydraulic Clutch and Gears

Details the servicing procedures for the bi-speed hydraulic clutch and gears.

4 REAR AXLE

1. STRUCTURE

Illustrates the structural components and layout of the rear axle assembly.

2. FINAL REDUCTION SYSTEM

Explains the planetary gear system used for final speed reduction and torque increase.

1. TROUBLESHOOTING

Lists common rear axle noises, probable causes, and solutions.

2. SERVICING SPECIFICATIONS

Provides factory specifications and allowable limits for rear axle components.

4. DISASSEMBLING AND SERVICING

Details procedures for disassembling and servicing the rear axle.

[1] DISASSEMBLING AND ASSEMBLING

Covers the disassembly and assembly of the planetary gear system.

Separating Rear Axle

Refers to the preparation section for separating the rear axle assembly.

[2] SERVICING

Provides servicing procedures for rear axle gear components.

Backlash between Internal Gear and Planetary Gear

Details the procedure for measuring and adjusting backlash in the planetary gear system.

5 BRAKES

1. BRAKE LINKAGE

Explains the mechanical linkage system for the travelling and parking brakes.

2. OPERATION

Describes the operational sequence of the brake system during braking.

1. TROUBLESHOOTING

Lists common braking problems, their causes, and solutions.

2. SERVICING SPECIFICATIONS

Provides factory specifications and allowable limits for brake system components.

3. CHECKING, DISASSEMBLING AND SERVICING

Details procedures for checking, disassembling, and servicing the brake system.

[1] CHECKING AND ADJUSTING

Covers checks and adjustments for the brake pedal free travel.

Brake Pedal Free Travel

Specifies the procedure for measuring and adjusting brake pedal free travel.

[2] DISASSEMBLING AND ASSEMBLING

Provides procedures for disassembling and assembling brake components.

Removing Brake Pedal

Refers to the preparation section for removing the brake pedal assembly.

[3] SERVICING

Details servicing procedures for brake components like cam plates and balls.

Height of Cam Plate and Ball

Covers measurement and inspection of cam plate and ball dimensions.

6 FRONT AXLE

1. STRUCTURE

Illustrates the structural components and layout of the front axle assembly.

1. TROUBLESHOOTING

Lists common front axle problems, their causes, and solutions.

2. SERVICING SPECIFICATIONS

Provides factory specifications and allowable limits for front axle components.

4. CHECKING, DISASSEMBLING AND SERVICING

Details procedures for checking, disassembling, and servicing the front axle.

[1] CHECKING AND ADJUSTING

Covers checks and adjustments for front wheel alignment.

Adjusting Toe-in

Provides instructions for adjusting the toe-in measurement of the front wheels.

[2] DISASSEMBLING AND ASSEMBLING

Details procedures for disassembling and assembling the front axle.

Separating Front Axle Assembly

Outlines steps for separating the front axle assembly from the frame.

[3] SERVICING

Provides servicing procedures for front axle gear components.

Bevel Gear Case and Front Gear Case

Covers the disassembly and assembly of the bevel gear and front gear cases.

7 STEERING

1. STRUCTURE

Illustrates the overall structure and components of the steering system.

2. HYDRAULIC CIRCUIT FOR POWER STEERING

Shows the hydraulic circuit diagram for the power steering system.

3. STEERING CYLINDER

Describes the construction and operation of the steering cylinder.

1. TROUBLESHOOTING

Lists common steering problems, their causes, and solutions.

2. SERVICING SPECIFICATIONS

Provides factory specifications and allowable limits for steering components.

4. CHECKING, DISASSEMBLING AND SERVICING

Details procedures for checking, disassembling, and servicing the steering system.

[1] CHECKING AND ADJUSTING

Covers checks and adjustments for the steering system.

Steering Wheel Operating Force

Specifies the procedure for measuring and adjusting steering wheel operating force.

[2] DISASSEMBLING AND ASSEMBLING

Provides procedures for disassembling and assembling steering components.

(1) Steering Controller

Details the disassembly and assembly procedures for the steering controller.

8 HYDRAULIC SYSTEM

1. STRUCTURE

Illustrates the overall structure and components of the hydraulic system.

2. WHOLE HYDRAULIC CIRCUIT

Presents the complete hydraulic circuit diagram for the tractor.

3. HYDRAULIC PUMP

Describes the hydraulic pump, its types, and specifications.

4. REGULATOR VALVE

Details the regulator valve's function and installation.

5. BI-SPEED VALVE

Explains the bi-speed valve, its solenoid valves, and connections.

[1] HYDRAULIC CIRCUIT

Shows the hydraulic circuit diagram for the bi-speed system.

6. THREE POINT HYDRAULIC SYSTEM

Details the hydraulic circuit for the three-point hitch system.

[1] HYDRAULIC CIRCUIT

Illustrates the hydraulic circuit for the three-point hitch system.

[2] POSITION CONTROL VALVE

Describes the position control valve, its components, and operation.

[5] HYDRAULIC CYLINDER

Covers the components and servicing procedures for the hydraulic cylinder.

7. HYDRAULIC BLOCK TYPE OUTLET

Explains the hydraulic block type outlet for operating implements.

8. AUXILIARY CONTROL VALVE

Details the auxiliary control valve, its circuit, and components.

9 ELECTRICAL SYSTEM

1. WIRING DIAGRAM

Provides a detailed wiring diagram of the tractor's electrical system.

2. STARTING SYSTEM

Explains the components and operation of the tractor's starting system.

3. CHARGING SYSTEM

Details the charging system, including battery and alternator.

4. LIGHTING SYSTEM

Covers the tractor's lighting system components and troubleshooting.

[1] FLASHER UNIT

Explains the function and testing of the flasher unit.

[2] BRAKE LIGHT SWITCH

Describes the brake light switch operation and continuity checks.

5. BI-SPEED TURN SYSTEM

Details the electrical circuit and self-diagnosis for the bi-speed turn system.

[1] ELECTRICAL CIRCUIT

Illustrates the electrical circuit diagram for the bi-speed turn system.

1. TROUBLESHOOTING

Lists common electrical system problems, causes, and solutions.

2. SERVICING SPECIFICATIONS

Provides factory specifications for various electrical system components.

4. CHECKING, DISASSEMBLING AND SERVICING

Details procedures for checking, disassembling, and servicing electrical components.

[1] CHECKING AND ADJUSTING

Covers checks and adjustments for key electrical system components.

(1) Battery

Provides procedures for checking battery condition and voltage.

(2) Main Switch

Details checks for the main switch continuity and connector voltage.

(5) Self Diagnosis (Bi-speed Turn System)

Explains the self-diagnosis mode for identifying bi-speed system faults.

(7) Sensors, Bi-speed and Solenoid Valve

Covers checks for travelling speed sensor, bi-speed solenoid valve.

(9) Starter

Provides motor and magnetic switch tests for the starter.

(10) Safety Switches

Details continuity checks for safety switches (clutch pedal, HST).

(15) Combination Switch

Covers checks for the combination switch, including connector voltage and continuity.

(19) Brake Light Switch

Details continuity checks and adjustment procedures for the brake light switch.

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