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Kuhnke 610.441.31 - User Manual

Kuhnke 610.441.31
56 pages
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Kuhnke Electronics
Instruction Manual
Ventura Smart Solution
Power Heat Controller
E 774 GB 30.06.2014 / xxxxxx

Table of Contents

Questions and Answers

Summary

Modification History

Introduction to Thermo-controller

General Functionality and Applications

Describes the general functionality, benefits, and diverse applications of the thermo-controller in various industries.

Product Reliability, Safety, and EMC

Intended Use and Target Audience

Specifies the intended operational environment, target audience, and required expertise for the thermo-controller manual.

Product Reliability and Safety Symbols

Details product reliability measures and explains the importance of safety symbols for warnings and orientation.

Installation, Planning, and Servicing Safety

Provides critical safety precautions for planning, installing, maintaining, and servicing the thermo-controller.

Electromagnetic Compatibility (EMC) Guidelines

Defines EMC, interference emission, and general installation notes for control systems to ensure compliance.

Electrical Safeguards, Wiring, and Installation Location

Covers electrical safeguards, cable routing, wiring, and installation location considerations for optimal performance.

Interference Sources and Mitigation Strategies

Identifies particular sources of interference, such as inductive actuators, and discusses mitigation strategies.

System Overview and Technical Specifications

Thermo-controller Functionality and EtherCAT Interface

Describes the 9-channel thermo-controller's functionality and its EtherCAT fieldbus interface capabilities.

Hardware Design and Technical Properties

Details the hardware design, block diagram, and comprehensive technical properties of the thermo-controller.

Wiring Diagrams and Connections

Controller Ports and Status Indicators

Explains the location of ports on the front panel and the device's status indication via LEDs.

24 VDC Auxiliary Power Supply Connection

Details the connection and requirements for the 24 VDC auxiliary power supply unit (X10).

EtherCAT Fieldbus Port and Device Status

Describes the EtherCAT fieldbus port (X7, X8) connections and device status indicators.

Output Channel Terminal Wiring

Details the pin configuration and wiring for the output channel terminals (X1-X6).

Protective Earth Connection Procedure

Explains the proper connection of operative/protective earth for safety and interference dissipation.

Installation, Mounting, and Power Supply

General Installation Guidelines and Safety

Stresses skilled handling, compliance with regulations, and provides warnings for safe installation.

Installation Preparations and Regulatory Compliance

Outlines preparatory steps, lists relevant safety regulations, and provides mounting instructions for installation.

Mounting Rail Adapter Installation

Details the process of attaching the thermo-controller to bus bar systems using the mounting rail adapter.

Removing Unit from Rail Adapter

Provides instructions on how to safely remove the thermo-controller unit from its mounting rail adapter.

Power Supply Requirements and Protection

Specifies power supply criteria, short circuit rating (SSCR), and fuse requirements for safe operation.

Protective Earth Conductor Installation

Explains protective earth conductor attachment and cross-section requirements for indirect contact protection.

Output Line Requirements and Branch Circuit Protection

Details branch circuit protection per UL 508A, lead fuse requirements, and output line specifications.

Mounting Lid Safety and Function

Explains the function of the mounting lid and the importance of keeping it closed for safety and proper operation.

Thermo-controller Operation, Status, and Troubleshooting

Startup, Shutdown, and Status Indicators

Describes startup/shutdown procedures and explains the function of status indicators and error codes.

Module and Channel State Signaling

Details module and channel state signaling via EtherCAT, indicating operational status and errors.

Power Output Fuse Management

Covers the process of replacing power output fuses, including fuse types and allocation to channels.

Operational Modes and Error Suppression

Explains operational modes like soft start, error suppression, and channel error detection at pilot stage.

Control Modes and Mains Voltage Correction

Describes half sine wave control, mains voltage correction, and their impact on heat output.

Fan Operation and Monitoring

Explains the operation of speed-controlled axial fans, their monitoring, and error handling.

Malfunctions, Faults, and Mains Disturbances

Lists potential malfunctions, faults, and power mains disturbances that can affect the thermo-controller.

Troubleshooting Common Problems

Provides a troubleshooting guide for common problems like device failure and incorrect voltage/frequency readings.

Preventive Maintenance and Disposal

Outlines preventive maintenance tasks, including fan cleaning and proper disposal of the device.

EtherCAT Data and Parameter Configuration

Module State and Error Reporting

Details the "ModuleState" word, defining bits for module status, errors, and operational states.

Channel State and Fault Detection

Explains the "ChannelState" word, detailing signal bits for channel status, errors, and fault detection priority.

Control Values and Voltage;Frequency Parameters

Describes actual control values, phase voltage readings, and mains frequency parameters.

Output Stage, Version, and Module Control

Covers output stage temperature, version information, and module control via the ControlWord.

Configurable Operating Parameters

Lists and describes various configurable parameters for fine-tuning the thermo-controller's operation.

Maintenance and Servicing Safety

Servicing Safety Precautions

Provides safety precautions for servicing, potential damage risks, and checks required before restarting the unit.

CoDeSys Integration and Variables

CoDeSys Instance Creation and Variable Access

Explains CoDeSys instance creation, pointers to EtherCAT variables, and provides programming examples.

Output and Input Variables Overview

Lists and describes the output and input variables used for controlling and monitoring the thermo-controller.

Appendix: Technical Data and Support

Technical Data: Units and Accessories

Provides technical data for basic units (Power Heat Controller) and accessories like fuse adapters.

Product Dimensions and Specifications

Shows dimensional drawings and key specifications for the Power Heat Controller with bus bar adapter.

Sales and Service Contacts

Provides contact details for sales and service, including headquarters address and email for support.

Kuhnke 610.441.31 Specifications

General IconGeneral
Input Voltage24 VDC
Operating Voltage24 VDC
Protection ClassIP20
Current Consumption100mA
Input TypeDigital

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