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Kuhns mfg AF10 - User Manual

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Read and understand the manual. This manual provides information and procedures
to safely operate and maintain the Hay Accumulator.
AF10 Hay Accumulator
Owner’s Manual
MADE IN THE USA

Table of Contents

Questions and Answers

Summary

Introduction to the AF10 Hay Accumulator

Intended Usage of the Hay Accumulator

Defines the specific purpose for which the Hay Accumulator is designed and should be used.

Operator Orientation and Terminology

Explains directional terms (left, right, front, rear) as used within the manual.

Technical Specifications of the AF10 Hay Accumulator

Lists key dimensions, weight, capacity, and tire specifications for the unit.

Locating the Hay Accumulator Serial Number

Guides users on where to find the serial number for service and reference.

Proper Storage of the Owners Manual

Instructs on where to keep the manual and operating materials for safekeeping.

Kuhns Manufacturing Product Improvement Policy

States the company's right to make design changes without prior notification.

End-of-Life Disposal of the Hay Accumulator

Provides guidance on how to dismantle and scrap the unit when no longer usable.

Contacting Kuhns Manufacturing for Assistance

Offers contact details and website for further questions or manual copies.

General Safety Information and Precautions

General Safety Guidelines for Operation

Emphasizes awareness of hazards, training, and proper assembly procedures.

Understanding Safety Alert Symbols and Keywords

Explains the meaning of safety alert symbols and signal words like WARNING, CAUTION, NOTICE.

Safety Icon Glossary and Meanings

Defines various safety icons used in the manual and on the equipment.

Personal Protection and Important Safety Icons

Lists icons related to PPE, first aid, and general safety awareness.

Prohibited Actions and Safety Icons

Shows icons indicating actions that must not be performed on the equipment.

Hazard Avoidance and Safety Icons

Displays icons representing various hazards like crushing, slipping, and falling.

General Operating Safety Rules

Provides critical warnings about reading the manual, not modifying the unit, and operating safely.

Maintenance and Replacement of Safety Signs

Instructs on keeping safety signs legible and how to obtain replacements.

Safe Maintenance Practices

Outlines general principles for performing maintenance safely and correctly.

Operator Training Requirements

Stresses the need for proper training and understanding of the manual before operation.

Operator Training Sign-Off Form

Provides a form to document that personnel have read and understood the manual.

Specific Operation Safety Recommendations

Refers users to general operating safety guidelines for safe use.

Safety Guidelines for Transporting the Unit

Directs users to the transporting section for relevant safety advice.

Safety Recommendations for Unit Storage

Refers users to the storage section for safety guidelines.

Safety Procedures for Maintenance

Directs users to the maintenance section for safety instructions.

Safety Signs and Labels Overview

General Information on Safety Signs and Labels

Introduces the types, locations, and importance of safety signs on the equipment.

Contact Information for Replacement Decals

Provides Kuhns Manufacturing contact details for ordering replacement safety decals.

Procedure for Installing Safety Signs

Details the steps for cleaning, positioning, and applying replacement safety decals.

Locations of Safety Signs on the Hay Accumulator

Illustrates the placement of various safety signs on the unit with a numbered diagram.

Specific Hay Accumulator Safety Signs

Displays and explains the meaning of individual safety signs found on the unit.

Identification of Major Hay Accumulator Parts

Undercarriage Components of the Hay Accumulator

Describes the undercarriage, including axles, wheels, and hitch.

Accumulator Bed Description and Function

Explains the accumulator bed's role in guiding and positioning bales.

Linkage System Overview

Describes the linkage system's components and their role in bale movement.

Belted Base Chute Description

Details the belted base chute and its contribution to cornering.

Hay Accumulator Lighting System

Explains the agricultural lights and flasher module meeting ASABE standards.

How the Linkage System Operates

Illustrates the step-by-step process of how bales are turned and positioned by the linkage.

Assembly Instructions for the Hay Accumulator

Assembling the Chute Platform and Sides

Details bolting the chute platform and its sides to the accumulator bed.

Securing and Supporting the Accumulator Bed

Instructs on chocking wheels and using lifting devices for front support installation.

Assembling Front Supports and Crosses

Guides on bolting front supports and front crosses into place, noting torque values.

Attaching the Main Chute and Extensions

Details attaching the main chute, chute extensions, and hay dog.

Installing SMV Sign and Final Tightening

Covers mounting the SMV sign and final torqueing of all previously loosened bolts.

Initial Set-up and Configuration

User Safety Training and Precautions

Emphasizes training, ROPS use, seat belts, and keeping clear of moving parts.

Tractor Requirements for Operation

Outlines necessary tractor capabilities and safety devices for proper operation.

Required Tractor Equipment and Capabilities

Lists specific tractor features like ROPS, safety devices, and loader capacity.

Essential Tractor Safety Devices

Details requirements for warning lights, SMV emblems, and PTO shields.

Proper Baler Hitch Setup Procedure

Guides on correctly hitching the accumulator to the baler for optimal performance.

Adjusting Baler Chamber Settings

Explains how to adjust bale chamber settings based on bale size requirements.

Special Baler Hitch Requirements

Provides specific hitch setup advice for different baler models.

Hitch Setup for Older New Holland Balers

Details hitch considerations for 1987 and older New Holland balers.

Hitch Setup for Newer New Holland Balers

Addresses hitch modifications for newer New Holland balers with centered hitches.

Hitch Setup for John Deere Balers

Explains potential hitch extension needs for John Deere balers.

Hitch Setup for Inline Balers

Notes that inline balers typically require minimal or no modifications.

Installation of the Lighting Socket Holder

Describes how to attach the lighting socket holder to the chamber extension or baler.

Operating the Hay Accumulator

Operating Safety Precautions

Lists critical safety warnings related to operating the unit, including hazards.

Pre-Operation Checklist

Provides a list of checks to perform before each use of the accumulator.

Procedure for Attaching to the Baler

Details the steps and safety precautions for connecting the accumulator to the baler.

Break-In Procedure for New Units

Recommends using spray to ease initial bale sliding for new accumulators.

How to Remove Stuck Bales

Provides instructions for safely removing bales that become lodged in the chute.

Step-by-Step Operating Procedures

Guides on how to operate the accumulator, including cornering and hillside use.

Cornering Techniques and Setup

Explains how the accumulator should corner without difficulty when properly set up.

Operating on Hillsides

Offers advice for operating the unit on moderate slopes, avoiding across-slope movement.

Considerations for High Moisture Hay

Advises against baling hay with moisture content over 25% due to stainless steel bed.

Procedure for Detaching From the Baler

Details the steps and safety measures for safely disconnecting the accumulator from the baler.

Troubleshooting Common Issues

Troubleshooting Front Gate Bounces (Home Position)

Addresses issues with the front gate bouncing away from the bumper in the home position.

Troubleshooting Front Gate Bounces (Open Position)

Addresses issues with the front gate bouncing away from the bumper in the open position.

Adjusting the Back Gate Trip Mechanism

Provides guidance on adjusting the back gate trip reach for proper engagement.

Adjusting the Swing Arms

Details the proper adjustment of the swing arms for turning bales correctly.

Transporting the Hay Accumulator

General Safety for Towing

Covers safety precautions for towing, including hitch, chain, and vehicle condition.

Importance and Use of the Safety Chain

Emphasizes the use of approved safety chains to prevent separation from the tow vehicle.

Highway and Transport Operation Safety

Provides safety instructions for operating on public roads and highways.

Setting the Hitch for High-Speed Transport

Explains how to adjust the hitch for high-speed transport, lifting the swivel dolly.

Hay Accumulator Lighting Requirements

Describes the lighting system and checks required for towing.

Pre-Towing Checklist

Lists essential checks before towing to ensure safety and proper connection.

Storage Instructions and Safety

Procedure for Placing Unit in Storage

Details steps for preparing and storing the Hay Accumulator safely.

Procedure for Removing from Storage

Outlines steps for preparing the unit after storage, including greasing and checks.

Maintenance and Servicing

Safety Precautions During Maintenance

Lists critical safety rules to follow while performing maintenance on the unit.

Lubrication Points and Schedule

Details specific lubrication points and the type of grease to use annually.

Adjusting Wheel Bearings

Explains how to check for and adjust wheel bearing end play annually.

Checking Swivel Dolly Bushings

Advises on checking swivel dolly bushings for excessive play and replacement.

Tire Safety Guidelines

Provides warnings about tire servicing and the need for trained personnel.

Recommended Tire Inflation Pressure

States the recommended tire pressure for the Hay Accumulator.

Importance of Bolt Torque Specifications

Emphasizes using a torque wrench for proper bolt tightness and mentions grade requirements.

Standard Torque Values Chart

Provides a chart of standard torque values for various bolt sizes and grades.

Guidelines for Welding Repairs

Details procedures and approvals required for welding repairs on the unit.

Service and Maintenance Record Log

Provides a log to record daily, weekly, and annual maintenance tasks performed.

Parts and Service Information

How to Order Replacement Parts

Explains the process for ordering parts and the availability of knowledgeable staff.

Contact Information for Parts and Questions

Lists Kuhns Manufacturing contact details for inquiries and parts orders.

Importance and Maintenance of Decals

Stresses the critical role of safety decals and the user's responsibility to maintain them.

Parts List for Undercarriage Components

Provides a detailed parts list and diagram for the undercarriage assembly.

Parts List for Hub Assembly

Displays a diagram and parts list for the wheel hub assembly.

Parts List for Accumulator Bed and Chute

Lists parts and shows a diagram for the accumulator bed and chute components.

Parts List for the Linkage System

Provides a detailed parts breakdown and diagram for the linkage system.

Parts List for Belt and Tensioner Assembly

Lists components for the belt and tensioner system with a corresponding diagram.

Parts List for Bale Chamber Extension

Shows a diagram and parts list for the bale chamber extension components.

Parts List for Lighting Components

Details parts for the lighting system, including brackets, lights, and harnesses.

Kuhns mfg AF10 Specifications

General IconGeneral
BrandKuhns mfg
ModelAF10
CategoryConstruction Equipment
LanguageEnglish