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KUSSMAUL AUTO CHARGE 4000 - User Manual

KUSSMAUL AUTO CHARGE 4000
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File: IM_091-89-12_GEN2_revA
Revised By: PSS/JRN
Date: 05-11-2018
AUTO CHARGE 4000
LOW PROFILE CHARGER
AUTOMATIC DUAL OUTPUT BATTERY CHARGER
INSTRUCTION MANUAL
INPUT: 120 Volt, 50/60 Hz, 5 Amps
OUTPUT: 45 Amps
MODEL #: 091-89-12
170 Cherry Avenue
West Sayville, NY 11796
www.kussmaul.com
Ph: 800-346-0857
Fax: 631-567-5826
sales@kussmaul.com
Unit supplied with
this display
®
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Summary

Important Safety Instructions

Personal Precautions

Personal safety precautions when working with batteries and chargers.

Charger Precautions

Precautions specific to the operation and handling of the battery charger.

Ground and AC Power Cord Connection

Guidelines for safe grounding and AC power cord connections.

Features

Auto Charge 4000 Features

Key features of the Auto Charge 4000, including current limiting and voltage regulation.

Charge Controls & Electronic Remote Sensing

How charge controls maintain battery charge using voltage regulation and switching technology.

Automatic Current Limiting

Explanation of the automatic current limiting feature to prevent charger overload during high demand.

Battery Selector Switch

Details on using the selector switch for different battery chemistries like Lead-Acid, Gel-Cell, AGM, Odyssey.

Operation

Battery Type Selection Switches

Instructions on setting DIP switches to match battery types: Lead-Acid, Gel-Cell, AGM, Odyssey.

Aux Output Operation

How the auxiliary output powers 12V accessories and operates in AC or DC modes.

LED Status Indicators

Description of the POWER and SYSTEM LED indicators and what they signify.

Cooling Fan

Information about the fan cooling system and its automatic operation based on output current.

Wiring

Battery Charger Wiring Instructions

Instructions for wiring the battery charger, including referencing diagrams and specifications.

Wiring Specifications

Table detailing recommended wire gauge and type for battery connections based on length.

Installation Wiring Diagram

DIP Switch Settings

Specifications

Input and Output Power

Details on input power requirements, input fuse, output power, and auxiliary output specifications.

Battery Type Selector Settings

Float voltage specifications for different battery types: Lead-Acid, Gelled Electrolyte, AGM, Odyssey.

LED Status Indicators

Explanation of Power and System LED indicators and their meanings for charger status.

Hardware and Options

Included hardware, optional indicators, recommended circuit breaker, and optional buss bar.

Optional Accessories

Bar Graph Display

Description of the 10-segment LED display indicating battery state of charge.

50 Amp Waterproof Circuit Breaker

Features of the waterproof circuit breaker combining switching and protection functions.

E-Z Slide Mounting Plate

Details on the mounting plate for easier installation and removal of chargers in difficult areas.

Warranty Policy

Summary

Important Safety Instructions

Personal Precautions

Personal safety precautions when working with batteries and chargers.

Charger Precautions

Precautions specific to the operation and handling of the battery charger.

Ground and AC Power Cord Connection

Guidelines for safe grounding and AC power cord connections.

Features

Auto Charge 4000 Features

Key features of the Auto Charge 4000, including current limiting and voltage regulation.

Charge Controls & Electronic Remote Sensing

How charge controls maintain battery charge using voltage regulation and switching technology.

Automatic Current Limiting

Explanation of the automatic current limiting feature to prevent charger overload during high demand.

Battery Selector Switch

Details on using the selector switch for different battery chemistries like Lead-Acid, Gel-Cell, AGM, Odyssey.

Operation

Battery Type Selection Switches

Instructions on setting DIP switches to match battery types: Lead-Acid, Gel-Cell, AGM, Odyssey.

Aux Output Operation

How the auxiliary output powers 12V accessories and operates in AC or DC modes.

LED Status Indicators

Description of the POWER and SYSTEM LED indicators and what they signify.

Cooling Fan

Information about the fan cooling system and its automatic operation based on output current.

Wiring

Battery Charger Wiring Instructions

Instructions for wiring the battery charger, including referencing diagrams and specifications.

Wiring Specifications

Table detailing recommended wire gauge and type for battery connections based on length.

Installation Wiring Diagram

DIP Switch Settings

Specifications

Input and Output Power

Details on input power requirements, input fuse, output power, and auxiliary output specifications.

Battery Type Selector Settings

Float voltage specifications for different battery types: Lead-Acid, Gelled Electrolyte, AGM, Odyssey.

LED Status Indicators

Explanation of Power and System LED indicators and their meanings for charger status.

Hardware and Options

Included hardware, optional indicators, recommended circuit breaker, and optional buss bar.

Optional Accessories

Bar Graph Display

Description of the 10-segment LED display indicating battery state of charge.

50 Amp Waterproof Circuit Breaker

Features of the waterproof circuit breaker combining switching and protection functions.

E-Z Slide Mounting Plate

Details on the mounting plate for easier installation and removal of chargers in difficult areas.

Warranty Policy

KUSSMAUL AUTO CHARGE 4000 Specifications

General IconGeneral
Input Voltage120 VAC
Output Voltage12 VDC
Output Current40 Amps
Weight10 lbs
CoolingFan cooled
WaterproofNo

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