Kval 994-X Operation Manual

130 pages

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Innovation, Quality & Honesty

Includes Option RTS

994-X Pre-Hanging Door System

Operation Manual

Published: 1/19/22

Table of Contents5
Overview of the 994-X Door Hanging System10
Available Options11
About this Manual14
Safety First15
Safety Sheet Sign-Off Sheet15
Safety Terminology of Labels15
Safety Guidelines15
Lockout-Tagout Guidelines19
Follow the P-R-O-P-E-R Lockout Rule of Thumb19
Lockout Tagout Procedure20
Pre-Steps before Lockout Tagout20
Lockout Tagout Power20
Lockout Tagout Air Supply21
Start Maintenance21
Post Maintenance Steps21
Zero-Energy to Start-Up22
Getting Help from KVAL24
Kval Return and Warranty Policy25
Send the Item25
Acceptance of Return25
Refund Turnaround Time25
Kval Errors25
Customer Errors26
Shipper Errors26
Warranty Replacement Parts26
How to Download the Service Application27
Download Application27
Safety Sign-Off Sheet30
A Note to the Operator30
Operation of the 994-X31
About this Chapter32
Summary of Operation32
The 994-X will32
Quick Start33
Powering Operations for the 994-X35
How to Power up the 994-X35
Home the 994-X36
How to Power down the 994-X36
Emergency Shutdown and Recovery37
Description of User Interface Screens38
Screen Selection Menu Map38
Machine Feed Back38
Controlling Access to User Screens38
Menu Maps of the Operator Screens39
About the Main Screen41
About the Setup Screens45
About the Machine Calibration Screen45
About the Setup Hinges 1-4 Screens47
About the Pre-Drill Screen49
Pre Drill Setup Process50
About the Hopper Screen (Rotary)51
About the Manual Operation Screens52
About the Diagnostic Screen56
Option SB: about the CNC Back Section Operator Screens57
Option SB: Main Menu Screen57
Option SB: Lock Calibration Screen58
Option SB: Manual Screen59
Option: AR-HQ260
Calibration of 994-X61
About Calibration61
Before You Calibrate62
Flow Chart of Calibration63
About the KVAL Calibration Routine64
Calibration Slot Drilling Specifications65
Dimensions of a Calibration Cut65
Run the Calibration Routine66
Select Calibration66
Select Door Parameters66
Load the Door and Start the Cut66
Check Specifications of the Front Section67
Enter a Positive or Negative Number67
General Instructions to Adjust Parameters68
Step 1: Hinge Carriage Calibration69
Step 2: Router Calibrations72
Step 3: Pre-Drill Calibration73
Step 4: (Option CH) Chisel Calibration75
Calibration of the Back Section77
Lock Location Calibration77
Fast and Slow Lock Plate Timing78
Option SB: CNC Back Section Calibration79
Tour of the 994-X83
Operator's Tour83
Options Available84
The 994-X will84
Machine Component Terms85
Overview of Machine86
994-X with Standard Hoppers86
994-X with RTS Hoppers87
About the RTS Rotary Hopper88
Basic Operation of the RTS89
Operator Controls90
Operator's Station90
Machine Control91
Door/Jamb Foot Pedal92
About the In-Feed Section93
Door Stops94
Setting Jamb Stop and Jamb Height94
About the Front Section95
About the Hinge Carriage96
Option CR: Counter Rotate Router97
Option CH: Added Chisels98
About the Six/Eight Shooter System99
Option K: Eight Shooter100
About the Six/Eight Shooter Controls101
About the Hopper102
Driver Assembly104
Option: Quick Change Knuckle Assembly105
About the Over-Head Track106
About the Back Section107
Front View of Rear Section107
Back View of Rear Section108
Option SB: Back View of Rear Section109
Option BC: Ball Catch Motors110
About the Out-Feed Section111
Option O: Air Blow off112
Option IL: Left Hand / Right Hand Door Indicator112
About the Electrical Panels113
Main Electrical Panel113
High Frequency Panel114
Description of the Six Light Panel115
About Sensors116
Option: Checking Screw Delivery117
Option ND: Auto Narrow Door118
Option N: Weather Strip Brackets119
Option SJ: Securing Split Jambs120
Option: Checking Screw Delivery121
Addendum (7' 6" Door Stop)122
Main Screen123
Calibration Screen123

Other manuals for Kval 994-X

Operation And Service Manual188 pages

Service Manual116 pages

Questions and Answers:

R
Ryan HuffmanAug 19, 2025
Why is my Kval 994-X's oiler not lubricating the machine?
- B
  Brian YatesAug 19, 2025
  The oiler may not be lubricating the machine due to several reasons: the oil reservoir might be empty (fill it with Sys-lube), the lubricator might not be primed (prime the lubricator), or the lubricator itself might be faulty (replace the lubricator).

Kval 994-X Specifications

General

Brand	Kval
Model	994-X
Category	Industrial Equipment
Language	English

Kval 994-X Operation Manual

Table of Contents

Other manuals for Kval 994-X

Questions and Answers:

Kval 994-X Specifications