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La Marche TPS User Manual

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MODEL TPS - INSTRUCTIONS AND TROUBLESHOOTING INFORMATION
1 OF 20
CPN 40615
MODEL
TPS
BATTERY CHARGER
TruPowerSource
ECN/DATE
14575 – 2/01 13374/9-99 9525/5-95
13608/1-00 13243/8-99 9359/2-95
106 BRADROCK DRIVE
DES PLAINES, IL. 60018-1967
(847) 299-1188
FAX: (847) 299-3061
ISSUE DATE: 9320/1-95
INSTRUCTION DRAWING NUMBER:
P25-LTPS-1
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La Marche TPS Specifications

General IconGeneral
DimensionsVaries by model
WeightVaries by model
Output Voltage12/24/48V DC
Battery TypeLead-Acid
Protection FeaturesOvervoltage, Short Circuit
Cooling MethodConvection
Operating Temperature-20°C to 50°C

Summary

IMPORTANT SAFETY INSTRUCTIONS

PERSONAL PRECAUTIONS

Safety measures for individuals working near batteries or with the equipment.

PREPARING TO CHARGE

Steps and considerations before initiating the charging process.

UNIT LOCATION

Guidelines for selecting an appropriate and safe placement for the unit.

D.C. CONNECTION PRECAUTIONS

Specific safety instructions for connecting and disconnecting DC power.

GROUNDING INSTRUCTIONS

Requirements and procedures for properly grounding the equipment.

RECEIVING INSTRUCTIONS AND GENERAL EQUIPMENT INFORMATION

RECEIVING INSTRUCTIONS

Procedures for inspecting the equipment upon arrival and reporting any damage.

HANDLING

Warnings and advice for safely moving and positioning the heavy equipment.

NOMENCLATURE PLATES

Information on identifying equipment parts using nomenclature plates.

ADJUSTMENTS

Guidance on when and how to make adjustments to the equipment.

SPARE PARTS

Recommendations for stocking spare parts to minimize downtime.

1.0 GENERAL

2.0 OUTPUT RATINGS

2.1 D.C. VOLTAGE

Specifies the DC voltage output capabilities and adjustment ranges.

2.2 VOLTAGE RANGE

Defines the float and equalize voltage ranges for different battery types.

2.3 OUTPUT CURRENT

Lists the available output current ratings for single and three-phase inputs.

2.4 REGULATION

Describes the steady-state output voltage regulation performance.

3.0 INPUT RATINGS

3.1 A.C. VOLTAGE

Details the nominal AC input voltages and their acceptable ranges.

3.2 INPUT FREQUENCY RANGE

Specifies the acceptable AC input frequency ranges.

3.3 INPUT CURRENT

Refers to TABLE 1 for input current requirements.

4.0 TYPICAL ELECTRICAL SPECIFICATIONS

5.0 STANDARD FEATURES

5.1 INPUT PROTECTION

Describes the AC input protection mechanisms like circuit breakers.

5.2 OUTPUT PROTECTION

Details the DC output protection, including current limiting.

5.3 STATUS/ALARM INDICATORS

Explains the function of pilot lights and LEDs for status monitoring.

5.4 PARALLELING

Information on how the rectifier can be paralleled with other units.

5.5 LOAD SHARING

Describes the function of the load sharing circuit for multiple units.

5.6 CURRENT WALK IN

Explains the feature that gradually increases output current to prevent surges.

5.7 EMERGENCY RESTORATION

Describes the rectifier's capability for emergency battery recharge.

5.8 METERS

Information on the included or optional meters for monitoring.

5.9 MOUNTING

Guidance on how and where to mount the equipment.

6.0 ENVIRONMENTAL RATINGS

6.1 OPERATING AMBIENT TEMPERATURE

Defines the acceptable temperature range for operation.

6.2 STORAGE TEMPERATURE

Specifies the acceptable temperature range for storage.

6.3 HUMIDITY

Details the acceptable relative humidity range for operation.

6.4 SHOCK

Describes the unit's resistance to shock during shipping.

6.5 VIBRATION

Details the unit's resistance to vibration during shipping.

6.6 ALTITUDE

Specifies the operating altitude limits.

6.7 VENTILATION

Requirements for ensuring adequate airflow for the unit.

6.8 AUDIBLE NOISE

Information on the noise level produced by the unit.

7.0 INSTALLATION INFORMATION

7.1 MINIMUM WIRE SIZES

Provides minimum wire size requirements for input and output connections.

7.2 WIRE SIZE TABLE

A table listing wire sizes and their corresponding requirements.

7.3 NATIONAL CODES

References compliance with national electrical codes for installation.

7.4 FIELD GROUND TERMINAL

Instructions for connecting the field ground terminal.

7.5 MOUNTING

Specific guidance on mounting the rectifier to ensure proper operation.

7.6 POWER CABLING FORMULAS

Formulas for calculating wire size requirements based on length.

8.0 ELECTRICAL CONNECTIONS & FIELD WIRING

8.1 A.C. INPUT

Instructions for connecting the AC input power to the unit.

8.2 D.C. OUTPUT

Guidelines for connecting the DC output to the battery and load.

8.3 REMOTE VOLTAGE SENSING

Information on using the remote voltage sensing feature.

8.4 LOAD SHARING

Details on connecting for load sharing between multiple units.

8.5 ALARM CONNECTIONS

Information on connecting alarm signals and their ratings.

9.0 OPERATION

9.1 START UP

Step-by-step guide for starting up the unit.

10.0 ADJUSTMENTS

10.1 CURRENT LIMIT ADJUSTMENT

Procedure for adjusting the output current limit.

10.2 FLOAT ADJUSTMENT

Procedure for adjusting the float voltage setting.

10.3 EQUALIZE ADJUSTMENT

Procedure for adjusting the equalize voltage setting.

11.0 CIRCUIT DESCRIPTIONS

11.1 CIRCUIT OPERATION

Describes how the main circuit functions.

11.2 S2A-188 REGULATOR ASSEMBLY

Details the regulator assembly and its functions.

11.3 AC12-1 POWER FAILURE SWITCH

Explains the function of the power failure switch.

11.4 S2A-149 SNUBBER

Describes the purpose of the snubber circuit.

12.0 TROUBLESHOOTING

12.1 GENERAL INSPECTION

Initial checks to perform when servicing new equipment.

12.2 SERVICE INFORMATION

Data to have ready when calling for troubleshooting assistance.

12.3 SYMPTOMS & CAUSES

Lists common symptoms and their potential causes.

12.4 TROUBLESHOOTING AND REPLACING THE TRIAC

Procedure for diagnosing and replacing the triac.

12.5 TROUBLESHOOTING AND REPLACING POWER SILICON DIODES / MODULES

Procedure for checking and replacing diodes.

12.6 CHECKING CAPACITORS

Method for testing the unit's capacitors.

MANUFACTURER'S WARRANTY

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