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Labconco 44204 Series

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SteamScrubber
®
& FlaskScrubber
®
Glassware Washers
Models
44000 Series 44200 Series
44003 Series 44203 Series
44004 Series 44204 Series
User’s Manual
LABCONCO CORPORATION
8811 PROSPECT AVENUE
KANSAS CITY, MO 64132-2696
800-821-5525, 816-333-8811
FAX 816-363-0130
E-MAIL labconco@labconco.com
HOME PAGE www.labconco.com
Labconco’s Mascot,
Labby the LABster
Register your product online at
www.labconco.com/productreg.html
or return the attached card and
receive FREE LabbyWear
!
FREE Video
on washer operation
available on VHS or CD.
See Product Registration
Card to order.

Table of Contents

Questions and Answers:

Labconco 44204 Series Specifications

General IconGeneral
BrandLabconco
Model44204 Series
CategoryWasher
LanguageEnglish

Summary

CHAPTER 1 INTRODUCTION

About This Manual

Describes the manual's structure and purpose, including chapter overviews.

Typographical Conventions

Explains the formatting, symbols, and conventions used throughout the manual.

Your Next Step

Guides the user to the next relevant sections based on their current stage.

CHAPTER 2 PREREQUISITES

Hot Water Requirements

Details necessary hot water supply specifications for optimal performance and drying.

Purified Water Requirements

Outlines needs for purified water supply for specific wash cycles and performance.

Electrical Requirements

Specifies electrical power needs and safety considerations for installation.

Drain Requirements

Lists requirements for the drain system to ensure proper operation and prevent backflow.

Space Requirements

Provides information on the physical space needed for installation of the washer.

CHAPTER 3 GETTING STARTED

Unpacking Your Glassware Washer

Instructions for safely removing the washer from packaging and initial inspection.

Washer Components

Lists and describes the parts included with the glassware washer for verification.

Installing the Casters or Leveling Feet

Guide on attaching mobility or leveling components to the washer base.

Leveling the Washer

Steps to ensure the washer is stable and properly balanced on its feet.

Connecting the Water Supplies

Instructions for connecting hot and purified water sources to the washer.

Connecting the Purified Water Supply

Specific steps for attaching the purified water source connection.

Connecting the Drain Hose

Details on how to properly connect the washer's drain hose to the plumbing.

Connecting the Power Supply

Guide for safely connecting the electrical power source to the washer.

Running the Diagnostics

Procedure to test the washer's functionality and connections after installation.

CHAPTER 4 USING YOUR WASHER

Arranging the Washer Racks

Guidance on how to position racks for efficient glassware washing.

The SteamScrubber Racks

Details specific rack configurations and loading for SteamScrubber models.

The FlaskScrubber Rack

Information on the rack system and spindle loading for FlaskScrubber models.

Loading Glassware into the FlaskScrubber

How to properly place glassware onto FlaskScrubber racks and spindles.

The Detergent Dispenser

Explanation of the detergent dispenser's function and how to fill it.

Filling the Neutralizing Acid Dispenser

Instructions for adding neutralizing agent for optimal cleaning results.

Selecting an Operating Cycle

Guide to choosing appropriate wash cycles based on glassware and soil type.

Interrupting a Wash Cycle

How to safely pause or stop an ongoing wash cycle.

CHAPTER 5 MAINTAINING YOUR WASHER

Maintaining the Stainless Steel Interior

Procedures for cleaning and preserving the washer's stainless steel interior.

Maintaining the Air Gap

Routine cleaning steps for the air gap to prevent drainage issues.

Maintaining the Water Fill Valve

Guide for cleaning the valve's filter screen to ensure adequate water flow.

Maintaining the Overflow Dome

Steps for cleaning the overflow dome to remove accumulated residue.

Replacing the Washer Light Bulb

Instructions for changing the interior light bulb in windowed models.

Removing the Washer Top, Back, and Side Panels

Steps to access internal components for maintenance or repair.

Cleaning the Sump Filter Screen

Procedure for cleaning the sump filter to maintain washer performance.

CHAPTER 6 MODIFYING YOUR WASHER

Disconnecting the Purified Water Pump

Steps to remove the purified water pump if it is not needed.

Installing Pipet Inserts in a FlaskScrubber

Guide for adding specialized inserts for pipets to FlaskScrubber racks.

Installing the Optional Adjustable-Height Upper Rack

Instructions for installing an adjustable upper rack to increase capacity.

Installing the Optional Upper Spindle Rack

How to install an additional spindle rack for washing narrow-neck glassware.

Installing Insert into the Spindle Rack

Guide for placing inserts onto spindle racks for holding beakers or wide-mouth glassware.

CHAPTER 7 TROUBLESHOOTING

Detergent Cup Issues

Troubleshooting steps for problems with the detergent dispensing cup.

Operating Noises

Identifying and resolving unusual sounds during washer operation.

Poor Drying

Solutions for issues related to inadequate drying of glassware.

Poor Washing Results

Troubleshooting common problems affecting wash effectiveness.

Drainage Issues

Steps to resolve problems with the washer not draining properly.

Purified Water Fill Problems

Solutions for issues where purified water is not filling the washer.

Washer Will Not Drain

Specific troubleshooting for when the washer fails to empty.

Control Panel Malfunction

Addressing issues with the washer's control buttons or display.

APPENDIX A FLASKSCRUBBER AND STEAMSCRUBBER COMPONENTS

FlaskScrubber Components

A list of all available parts for FlaskScrubber models.

SteamScrubber Components

A list of all available parts for SteamScrubber models.

APPENDIX B GLASSWARE WASHER DIMENSIONS

Freestanding Washer Dimensions

Provides detailed physical measurements for freestanding washer models.

Mobile Washer Dimensions

Outlines physical measurements for mobile washer configurations.

Undercounter Washer Dimensions

Specifies physical dimensions for undercounter installation requirements.

APPENDIX C GLASSWARE WASHER SPECIFICATIONS

Glassware Washer Specifications

Technical details and performance data including water consumption and fill temperatures.

Electrical Specifications

Information on voltage, amperage, frequency, and power requirements.

Environmental Conditions

Recommended operating parameters for temperature, humidity, and altitude.

Program Times and Water Consumption (115 V Models)

Data on cycle duration and water usage for 115V models across different programs.

Program Times and Water Consumption (230 V Models)

Data on cycle duration and water usage for 230V models across different programs.

APPENDIX D GLASSWARE WASHER ACCESSORIES

Accessories

Lists optional items to enhance washer functionality and capacity.

SteamScrubber Accessories

Details specific accessories available for SteamScrubber models.

FlaskScrubber Accessories

Lists optional accessories for FlaskScrubber models.

Expendables

Information on consumable items like detergents and rinse aids.

DECLARATION OF CONFORMITY

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