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LABEL-AIRE 3115NV - User Manual

LABEL-AIRE 3115NV
128 pages
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2010
3115NV
Manual3115NVRev.01
P/N7408830100
for parts & service call QLC (800) 837-1309

Table of Contents

Questions and Answers

  • H
    heatherdukeAug 3, 2025
    What to do if my LABEL-AIRE Accessories are not working?
    • B
      Brenda ContrerasAug 3, 2025
      If your LABEL-AIRE Accessories aren't working at all, start by checking the power cord to ensure it's properly connected and not damaged. Next, verify the A.C. line fuse isn't blown; if it is, identify and fix any short circuits before replacing the fuse. Also, inspect all connectors for looseness and correct them. Finally, examine the [POWER] switch and replace it if defective.
  • L
    Laura JenkinsAug 14, 2025
    Why label advance does not occur in LABEL-AIRE 3115NV Accessories?
    • A
      adamdayAug 14, 2025
      If the label advance on your LABEL-AIRE Accessories isn't working, check the set screws on the loose drive roller and make secure. If that's not the issue, the control motor or stepper module may be defective, and you may need to replace the motor.
  • H
    hensleymollyAug 23, 2025
    What to do if display board does not light on LABEL-AIRE 3115NV?
    • R
      Robert GarciaAug 23, 2025
      If the display board on your LABEL-AIRE Accessories isn't lighting up, first inspect the cable from the display to the microprocessor on the back of the unit and reconnect if necessary. If the cable is properly connected, the display itself may be defective and need replacement.

Summary

Cautionary Symbols and Pictograms

Initial Warnings and Hazards

Web Drive Rollers Hazard

Warns about potential finger pinch hazards between drive and pinch rollers during operation.

Electrical Enclosure Safety

Alerts to electrical shock risk if covers are removed, requiring power-off and cord disconnection.

Applicator Power Cable

Mechanical Placement Guidelines

Control Panel Overview

Menu Levels Navigation

Explains the three menu levels (Operator, Advanced, Service) and how to navigate them.

Label Setup Parameters

Label Dispensing Control

Encoder and Imprinter Settings

Encoder Pulse Resolution Setup

Sets the number of encoder pulses per inch of conveyor travel for speed synchronization.

Microprocessor Messages Guide

AC Power Connection Procedure

Initial Setup Procedures

Label Setup and Loading

Label Loading Procedure

Step-by-step guide for threading labels onto the applicator and performing initial calibration.

Label Sensor Edge Setting

Label Repeat Length Configuration

Label Stop Position Adjustment

Encoder Pulse Resolution Configuration

Speed Following Functionality

Product Setup and Presentation

Applicator Positioning

Initial Positioning Setup

Basic setup steps for positioning the applicator based on product handling and conveyor alignment.

Upright and Above Attitude Setup

Reels-Up Attitude Setup

Product Detector Setup

Product Detector Lockout

Final Setup and Verification

Label Application Process

Test Run Procedure

Alarm System Management

Machine Operation Modes

Low Label Condition Handling

Describes the low label alarm behavior and how to stop/reset it.

Web Break Fault Handling

Explains the web break alarm, its cause, and how to clear it.

Encoder Functionality

Wrap Unit Application

Pressure Bar Setup

Guide Rail and Applicator Adjustments

Applicator Adjustment Procedures

Specific adjustments for the applicator, including peeler plate brush and tilt.

Appendix D: Label Profiling for Curved Surfaces

Label Profiling Explanation

How to adjust machine speeds to compensate for product curvature when applying labels.

Fast Rise and Flat Area Adjustments

Machine Maintenance Schedule

Rewind Slip Clutch Adjustment

Pinch Roller Compression Adjustment

Programming the Applicator

Software Downloading Procedure

Steps for connecting the applicator to a computer and downloading new software or settings.

Applicator Setup After Programming

Configuring machine type, units, and other parameters after programming.

Troubleshooting Common Issues

LABEL-AIRE 3115NV Specifications

General IconGeneral
BrandLABEL-AIRE
Model3115NV
CategoryAccessories
LanguageEnglish