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LABEL-AIRE 3115NV User Manual

LABEL-AIRE 3115NV
128 pages
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2010
3115NV
Manual3115NVRev.01
P/N7408830100
for parts & service call QLC (800) 837-1309

Table of Contents

Questions and Answers:

LABEL-AIRE 3115NV Specifications

General IconGeneral
BrandLABEL-AIRE
Model3115NV
CategoryAccessories
LanguageEnglish

Summary

Cautionary Symbols and Pictograms

Initial Warnings and Hazards

Web Drive Rollers Hazard

Warns about potential finger pinch hazards between drive and pinch rollers during operation.

Electrical Enclosure Safety

Alerts to electrical shock risk if covers are removed, requiring power-off and cord disconnection.

Applicator Power Cable

Mechanical Placement Guidelines

Control Panel Overview

Menu Levels Navigation

Explains the three menu levels (Operator, Advanced, Service) and how to navigate them.

Label Setup Parameters

Label Dispensing Control

Encoder and Imprinter Settings

Encoder Pulse Resolution Setup

Sets the number of encoder pulses per inch of conveyor travel for speed synchronization.

Microprocessor Messages Guide

AC Power Connection Procedure

Initial Setup Procedures

Label Setup and Loading

Label Loading Procedure

Step-by-step guide for threading labels onto the applicator and performing initial calibration.

Label Sensor Edge Setting

Label Repeat Length Configuration

Label Stop Position Adjustment

Encoder Pulse Resolution Configuration

Speed Following Functionality

Product Setup and Presentation

Applicator Positioning

Initial Positioning Setup

Basic setup steps for positioning the applicator based on product handling and conveyor alignment.

Upright and Above Attitude Setup

Reels-Up Attitude Setup

Product Detector Setup

Product Detector Lockout

Final Setup and Verification

Label Application Process

Test Run Procedure

Alarm System Management

Machine Operation Modes

Low Label Condition Handling

Describes the low label alarm behavior and how to stop/reset it.

Web Break Fault Handling

Explains the web break alarm, its cause, and how to clear it.

Encoder Functionality

Wrap Unit Application

Pressure Bar Setup

Guide Rail and Applicator Adjustments

Applicator Adjustment Procedures

Specific adjustments for the applicator, including peeler plate brush and tilt.

Appendix D: Label Profiling for Curved Surfaces

Label Profiling Explanation

How to adjust machine speeds to compensate for product curvature when applying labels.

Fast Rise and Flat Area Adjustments

Machine Maintenance Schedule

Rewind Slip Clutch Adjustment

Pinch Roller Compression Adjustment

Programming the Applicator

Software Downloading Procedure

Steps for connecting the applicator to a computer and downloading new software or settings.

Applicator Setup After Programming

Configuring machine type, units, and other parameters after programming.

Troubleshooting Common Issues