Landoll Bendi B40i4 - Maintenance Manual

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F-581-R1

LANDOLL CORPORATION

1900 North Street

Marysville, Kansas 66508

(785) 562-5381

800-428-5655 ~

WWW.LANDOLL.COM

Model B40i4

Maintenance Manual

Main Page

Table of Contents3
Introduction, Safety and Inspection7
Before You Begin (Please Read)7
Introduction7
Operating Instructions7
Service Training7
Tools Needed7
Replacement Parts7
General Maintenance Instructions8
For Your Safety9
Battery Safety Rules9
Hydraulic System9
Towing Vehicle Requirements10
Prior to Tilt Cylinder Repair11
Mast Removal12
Cleaning & Inspecting the Truck12
Maintenance Introduction13
Inspection Sheets13
Lubrication Specifications23
Torque Specifications23
Fluid Capacities23
Planned Maintenance27
Planned Maintenance Requirements27
Tools or Equipment Required27
Preparing for Inspection or Maintenance28
Performance Testing28
Completing Performance Testing29
Daily Inspection29
Fuel System Check29
Power Steering Check29
Checking the Battery30
Check Hydraulic Functions30
Check Driver's Seat Switch30
Check Hydraulic Oil Level30
Check Engine Oil Level32
Check Primary Lift Chain33
Inspect Tires33
Flat-Spotting34
To Extend Tire Life34
50 Hours Inspection35
Check Nuts, Bolts, and Screws35
Check Lift Operation35
Drive Wheel Lug Nuts36
Hydraulic System Maintenance36
Side Shift Circuit Maintenance36
Identification Plate and Safety Warnings36
Check Tilt Cylinder Racking37
Tilt Cylinder Racking and Tilt Degree Settings37
Cooling System42
Air Filter42
Change Engine Oil and Filter43
600 Hour Inspection43
Change Hydraulic Oil, Hydraulic Oil Filter and Tank Filter43
Floor Plate Removal43
Mast Maintenance44
Load Roller Maintenance44
Chain Maintenance45
Fork Inspection46
Lubricate Steer Wheel Knob47
4500 Hours Inspection47
Change Hydraulic Oil47
Troubleshooting and Corrective Maintenance49
Troubleshooting49
Engine Problems49
Electrical Problems55
Audible Problems56
Visible Problems59
Corrective Maintenance64
Lifting the Truck64
Floor Plate(S) Removal64
Removing Forks65
Repairing Forks65
Load Testing Forks65
Side Shifter65
Mast Assembly Service66
Removing the Mast from the Truck66
Wheel Bearings, Seals and Race69
Front Axle Assembly70
To Check Load Wheels70
Removing the Front Axle70
Articulation Bearing and Seal71
Front Rotation Assembly71
Removing the Steering Actuator71
Stop Block72
Steer (Front Rotation) Pot72
Auxiliary Pump - Steer and Lift Circuit73
Replacing the Auxiliary Pump - Steer and Lift Circuit73
Drive and Brake Pedals74
Replacing the Drive (Accelerator) Pedal Assembly74
Stop Pedal/Park Brake Assembly74
Checking the Park Brake Efficiency75
Steering Column and Console Assembly75
Steering Wheel75
Remove Right Side Cover76
Display76
Key Switch76
Option Rocker (On/Off) Switches77
Steering Column (Console)77
Orbital Steer Unit78
Load Sense Steering System78
Steering Counterbalance Valve79
Hydraulic Control Valve Assembly79
General79
Hydraulic Control Valve79
Steer System Relief Valve81
Hydrostatic Pump82
Charge Pressure Check82
To Remove and Replace the Hydrostatic Pump83
To Prime the Hydrostatic Pump83
To Remove and Replace Hydrostatic Pump Manifold84
Hydrostatic Drive Motor Assembly84
To Remove Drive Wheels84
Hydrostatic Drive Motors - Rear85
To Replace Hydrostatic Drive Motor Assembly85
Brake Service and Repair86
Reassembly88
Seat Assembly/Horn96
Seat Switch96
Horn and Direction Control96
Engine Assembly97
Engine97
Fuel System97
Radiator/Oil Cooler98
Overhead Guard/Lighting/Alarms99
Back up Alarms99
Calibration and Programming101
Vehicle Controller "Plus 1" Calibration and Programming101
Getting Started Using Plus 1 Software101
ECU Downloading and Type103
Format103
Log Functions104
Dash Display Calibration and Operation116
Engine with Fuel System121
Liter GM 4 Cylinder Engine with GFI LPG Fuel Injection121
2.4L LPG Engine GM Service Notes122
L LPG Engine System Operation Overview122
2.4L LPG Engine System Operation122
Fuel Gauge Quick Troubleshooting Guide127
L LPG Engine Quick Trouble Shooting Guide130
First Check for DTC Faults130
If ECU Can Not Communicate with the S3000 Monitor130
Is the Throttle in Limp Home Mode130
If the Engine Cranks but will Not Start or Runs Poorly, with no DTC'S131
DTC Codes132
Getting Started Using Kvaser(S3000) Engine Diagnostics Software135
GM Engine Supplier Provided Documentation139
Liter GM 4 Cylinder Engine with GFI LPG Fuel Injection139

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