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LaserStar
Welding System
iWeld 900 Series
LaserStar iWeld 900 Series User Manual
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iWeld
®
Laser Syste
ms
900 Series
Operation & Maintenance Manual
(Doc#-87-99990-
991)
(Version
991.6
November
2019)
© 2019
All Rights Reserved
Benchtop
Professional
2
Table of Contents
Default Chapter
3
Declaration of Conformity
3
Declaration of Compliance
4
Table of Contents
5
Background
9
The Laserstar
11
System Description
12
Welding Chamber / Area
15
Technical Specifications
16
Cooling
17
Inert Gas
17
Noise Levels
17
Power Supply
17
Control Circuits
18
Optical Viewing System
18
Laser Delivery System
20
Microprocessor Control Unit
21
Flashlamp Power Supply, Capacitor Bank, Simmer Supply
22
Heat Exchanger
22
Inert Gas Supply
23
Foot Pedal
23
Exhaust Unit
23
Control Elements External to Welding Chamber / Area
23
Control Elements in the Welding Chamber / Area
23
Digital Messaging Touch Screen Display
25
Electronic Beam Diameter Adjustment
26
Foot Pedal Switch
26
Remote Interlock Connector
27
Locking Brake
27
Safety
28
General Information
29
Fire Hazard
30
Fundamental Safety Information
31
Organizational Measures
31
Employer Requirements
31
Personnel Requirements
32
Informal Safety Measures
33
Personnel Training
33
Normal Use Safety Measures
33
Danger of Electric Shock
33
Dangerous Points
34
Noxious Gases / Vapors Emission
34
Structural Modifications
34
Safety Officer
35
What to Do if You Receive a BURN
35
Labeling: Safety and Informational Labels
36
III. Installation
44
Requirements
44
Ambient Conditions
44
Height and Humidity
45
Unpacking
45
Instructions for Lifting and Carrying Benchtop
45
Initial Power Connections and Distilled Water Filling
45
Power Conditions
46
Brackets for Iweld Benchtop & Professional Series Installation
46
Remote Interlock Connection
46
External Exhaust System (Optional)
47
Inert Gas
48
Distilled Water
48
Electromagnetic Compatibility
48
Disassembling
48
IV. Operation
50
Switching on
50
Adjusting Stereo Microscope
52
Cross-Hair Adjustment
53
Setting Operation Parameters
55
Storing Operating Parameters
62
Recalling Stored Parameters
65
Welding
65
Resetting Pulse Count
67
Text Entry Mode
67
Switching off
67
Status Indications
68
Pulse Suppression
69
EZ-LINK (Hardware Standard / Software Optional)
69
Restricted Access / Password Option
69
Maintenance
70
System Maintenance Alert Reminders and Resetting
71
Daily
73
Weekly, Monthly
73
Quarterly, Semi-Annual, Yearly
74
Focus Lens Protective Disk Replacement
75
Splash Protective Window Replacement
75
Filter Replacement, Welding Chamber/Area
76
Digital Messaging Touch Screen Display Cleaning Instructions
77
VI. Troubleshooting
78
General Information
78
System Messages
79
VII. Parts and Accessories List
82
VIII. Warranty Original Equipment
84
IX. Service
86
Service A: Professional Series Distilled Water Cooling System
87
Service B: Benchtop Series Distilled Water Cooling System
96
Service C: Flashlamp Replacement
105
Service D: Simmer Supply
120
Service E: Cap Charging Supplies
121
Service F: Memory Battery Replacement / Control Board
122
Service G: Benchtop Fuse Replacement, Rear System Description and Connections
124
Service H: Professional Fuse Replacement, Rear System Description and
126
Service I: Benchtop Major Internal System Components
129
Service J: Professional Major Internal System Components
131
Service K: Brackets for Benchtop & Professional Series Installation
133
Appendixes
135
Appendix A: Single Joystick Detail Operation
137
Appendix B: Restricted Access / Password Option (Factory Installed)
143
Appendix C: Yearly Maintenance Chart / Checklist
147
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LaserStar iWeld 900 Series Specifications
General
Brand
LaserStar
Model
iWeld 900 Series
Category
Welding System
Language
English
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