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LaserStar iWeld 900 Series - User Manual

LaserStar iWeld 900 Series
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iWeld
®
Laser Systems
900 Series
Operation & Maintenance Manual
(Doc#-87-99990-991)
(Version 991.6 November 2019)
© 2019 All Rights Reserved
Benchtop Professional

Table of Contents

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Summary

EU Declaration of Conformity

Declaration of Compliance United States and Canada

VI. Troubleshooting

General Information

Overview of system messages and fault display.

IX. Service

Service A: Professional Series Distilled Water Cooling System

Detailed steps for servicing the professional series cooling system.

Service C: Flashlamp Replacement (Professional & Benchtop Series)

Instructions for replacing the flashlamp assembly.

Service F: Memory Battery Replacement; Control Board

Procedure for replacing the memory battery on the control board.

Service J: Professional-Major Internal System Components

Identification of major internal components for the professional system.

I. The LaserStar Workstation

System Description

Overview of the LaserStar® Workstation and its capabilities.

Technical Specifications

Control

Optical Viewing System

Description of the optical viewing system components and features.

Control Elements External to the Welding Chamber; Area (Model dependent)

Control Elements in the Welding Chamber; Area

Digital Messaging Touch Screen Display

Description of the touch screen display layout and functions.

II. Safety

General Information

Details about the Class 4 laser system and radiation hazards.

FUNDAMENTAL SAFETY INFORMATION

Organizational Measures

Employer's responsibilities for safety equipment and compliance.

Safety Measures for Normal Use

Particularly Dangerous Points

Safety Officer

WHAT TO DO IF YOU RECEIVE A BURN

Procedure to follow in case of a laser burn injury.

III. INSTALLATION

Ambient Conditions

Temperature and humidity requirements for operation and storage.

Initial Power Connections and Distilled Water Filling

Distilled Water

IV. OPERATION

Initial Operation

Steps for initial operation after setup.

SWITCHING ON

Adjusting the Binocular Stereo Microscope

SETTING OPERATING PARAMETERS

DIGITAL MESSAGING TOUCH SCREEN DISPLAY OPERATION (Figure 5)

Guide to operating the digital messaging touch screen display.

Welding Parameters

STORING OPERATING PARAMETERS (Joystick)

WELDING (Digital Messaging Touch Screen Display or Joystick)

Switching Off

Status Monitoring and Indications

Pulse Suppression (Model dependent)

V. MAINTENANCE

WEAR PROPER PROTECTIVE LASER EYE WEAR

Mandatory safety requirement for maintenance activities.

Maintenance Intervals

Maintenance Interval Alert Reminders

Alerts for scheduled maintenance tasks.

A. Daily Maintenance

B. Weekly Maintenance

C. Monthly Maintenance

D. Quarterly (Three months) Semi-Annually (Six months)

Replacement of the Focus Lens Protective Glass Disk

Refilling of Distilled Cooling Water; Bleeding the Pump; Etc. (Reference Service Section)

VI. TROUBLESHOOTING

General Information

Overview of troubleshooting messages and procedures.

SYSTEM MESSAGES

SYSTEM ALARMS

VII. PARTS AND ACCESSORIES LIST

VIII. WARRANTY ORIGINAL EQUIPMENT

A) Limited Warranty

Terms and conditions of the limited warranty.

IX. SERVICE

Service A: Professional Series Distilled Water Cooling System

Detailed steps for servicing the professional series cooling system.

Service C: Flashlamp Replacement (Professional & Benchtop Series)

Instructions for replacing the flashlamp assembly.

Service F: Memory Battery Replacement; Control Board

Procedure for replacing the memory battery on the control board.

Service J: Professional-Major Internal System Components

Identification of major internal components for the professional system.

X. APPENDIXES

Appendix A: Single Joystick Detail Operation (990; 980; 970; 960; 1000; 1200; 1900)

Detailed guide to operating the single joystick controls.

Appendix B: Restricted Access; Password Protection (Option; Factory Installed)

Information on restricted access and password protection features.

Appendix D: Pulse Performance Profile Technology

Fundamentals of Laser Welding

Getting Started

Initial steps for using Pulse Performance Profile Technology.

Directions to Change Pulse Profiles:

Basic Profile

Ramp Down Profile

Ramp Up Profile

Pyramid Profile

Burst Profile

RECOMMENDED PRE-PROGRAMMED PARAMETER SETTINGS 40 JOULE iWELD LASER SYSTEM

LaserStar iWeld 900 Series Specifications

General IconGeneral
Laser Wavelength1064 nm
Pulse Duration0.5 - 20 ms
Spot Size0.2 - 2.0 mm
Power SupplyIntegrated
Pulse EnergyUp to 100 J
Cooling SystemWater-to-air
Power Requirements220 VAC, 50/60 Hz