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Lauda RE 120 User Manual

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LAUDA DR. R. WOBSER
GMBH & CO. KG
P.O. Box 1251
97912 Lauda-Königshofen
Germany
From Series Z 01
Software version 2.0
01/01
YACE0059
Phone: (+49) (0) 9343/ 503-0
Fax: (+49) (0) 9343/ 503-222
e-mail info@lauda.de
Internet http://www.lauda.de
Operating Instructions
Ecoline
Low-temperature thermostats
RE 104, RE 106, RE 107, RE 112, RE 120
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Lauda RE 120 Specifications

General IconGeneral
BrandLauda
ModelRE 120
CategoryThermostat
LanguageEnglish

Summary

Brief Operating Instructions

Control and Functional Elements

Unit Description

Ecoline Unit Types

Describes the designation system for Ecoline low-temperature thermostats, including control unit and bath/refrigeration system types.

Ecoline Pump System

Details the pressure pump with vario drive, its outflow options, and recommended usage for circulation and bath thermostat modes.

Temperature Control and Safety Circuitry

Explains the 7-segment LCD display, Pt 100 probes, low-level cut-out, PID controller, and triac circuit for temperature management.

Materials Contacting Bath Liquid

Lists materials for parts in contact with bath liquid, including stainless steel, PPS plastics, and fluoride rubber.

Refrigeration System Description

Describes the sealed compressor, heat dissipation, air circulation, compressor monitoring, and pressure protection for the refrigeration unit.

Unpacking

Standard Accessories

Lists standard accessories included with the thermostats, such as bath covers, closing plugs, warning labels, and operating instructions.

Preparations

Unit Assembly and Setup

Provides instructions for placing the unit, ensuring ventilation clearance, and adjusting pump outflows for different operating modes.

Bath Filling and Emptying Procedures

Details the process for filling and emptying the unit's bath, including recommended liquid levels and expansion considerations for thermal oils.

Bath Liquids and Hose Connection Guide

Lists suitable bath liquids and their properties, along with compatible hose types, temperatures, and reference numbers.

External Circuit Connection Guide

Guides on connecting external circulation systems, managing tubing, and setting pump outflows for optimal external thermostating.

Starting Up

Power Supply Connection

Guides on connecting the unit to a grounded mains power socket, checking voltage, and ensuring proper setup before switching on.

Unit Power-On Procedure

Details the procedure for switching on the unit, including initial sounds, self-test, display indications, and pump startup.

Setting the Operating Temperature

Explains how to set the desired operating temperature using the unit's keys, including speeding up the process and accepting new values.

Menu: Refrigeration System Settings

Covers setting the refrigeration system mode to OFF, ON, or automatic operation via the menu.

Menu: Pump Output Adjustment

Explains how to select the pump output step from 1 to 5, including options for stopping the pump and adjusting its speed.

Menu: User Calibration Procedure

Details the process for calibrating the unit's temperature reading using a reference thermometer and inputting additive calibration values.

Overtemperature Protection and Testing

Guides on setting the overtemperature switch-off point, testing its functionality, and understanding the unit's response to overtemperature conditions.

Low-level Protection and Testing

Explains the low-level warning (LLL), its effect on heating and refrigeration, and the procedure for topping up and resetting the unit.

Pump Motor Monitoring and Faults

Describes fault indications (PPP) for pump motor overload or blockage, and the steps to rectify and reset the unit.

Error Message Codes

Lists various error codes displayed on the unit, such as temperature probe faults, microprocessor errors, and slave processor errors.

Safety Notes

General Safety Guidelines

Covers the intended use of the laboratory thermostat, potential hazards from high temperatures, fire, and electrical energy.

Additional Safety Precautions

Provides additional safety advice, including grounding, handling hot parts, tubing protection, contact with supply cables, and ventilation.

Maintenance

Unit Cleaning Procedures

Details the procedure for cleaning the unit, including safety precautions like unplugging the mains and avoiding water in the control unit.

Maintenance and Repair Guidelines

Explains essential maintenance tasks, such as fuse replacement, and emphasizes that repairs should only be done by qualified personnel.

Refrigeration Unit Maintenance

Covers periodic cleaning of the heat exchanger (condenser) by removing dust, especially in dusty environments.

Repair and Disposal Information

Advises on the proper handling of the CFC-free refrigerant, repair by qualified engineers, and safe disposal or return of the equipment.

How to Order Spare Parts

Provides instructions on how to order spare parts, emphasizing the need for instrument type and serial number to avoid errors.

Technical Data

Technical Specifications: Thermostats

Presents detailed technical specifications for various thermostat models, including temperature ranges, cooling capacities, and power consumption.

Pump Performance Characteristics

Graphical representation of pump performance showing flow rate versus discharge pressure for different output steps.

Thermostat Cooling Performance Curve

Illustrates the cooling performance of different thermostat models over time when using ethanol as the bath liquid.

Accessories

Available Accessories

Lists various accessories like bath covers, gable covers, and rising platforms, specifying their suitability for different thermostat models.

Circuit Diagram

Ecoline E Circuit Diagram

Presents the main circuit diagram for Ecoline E units, illustrating the interconnection of major components like control boards and sensors.

Circuit Diagram Component Reference

Lists electrical components (e.g., PCB, probes, heaters, motors) and their corresponding part numbers for different thermostat series (RE 1xx, RE 2xx, RE 3xx).

Pipe Plan

Pipe Plan: RE104/204/106/206/306

Illustrates the refrigerant piping layout for specific LAUDA thermostat models, including components like drier, evaporator, and compressor.

Pipe Plan: RE107/RE112

Diagram showing the refrigerant circuit for RE107 and RE112 thermostats, detailing component connections and refrigerant type.

Pipe Plan: RE120

Depicts the refrigerant pipe layout for the RE120 model, showing key components and their connections.

Pipe Plan: RE207/307/212/312

Diagram of the refrigerant piping for RE207, RE307, RE212, and RE312 thermostats, outlining system components.

Pipe Plan: RE220/RE320

Illustrates the refrigerant circuit for RE220 and RE320 thermostats, detailing the configuration of major parts.

Pipe Plan Component Cross-Reference

Table cross-referencing pipe plan components (F4, M2, J1, etc.) with their specific part numbers for various thermostat models.

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