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lavina 30G-S User Manual

lavina 30G-S
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Superabrasive Owner’sManualLAVINA®30GS 6/2014
1
LAVINA
®
30G-S
User Manual
Tech Support Line: 800-987-8403 | www.superabrasive.com | info@superabrasive.us
CONTENT

Table of Contents

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lavina 30G-S Specifications

General IconGeneral
Brandlavina
Model30G-S
CategoryFloor Machine
LanguageEnglish

Summary

Lavina S Machine Warranty and Returns

Lavina S Machine Warranty Policy

Details the terms and conditions of the manufacturer's warranty for Lavina S machines.

Lavina S Machine Return Policy

Outlines the procedure and conditions for returning Lavina S machines for credit or repair.

General Machine Information

Manufacturer Information

Information about Superabrasive, its history, and its position in the industry.

Machine General Description

Overview of the Lavina S machine's intended use for grinding, polishing, and buffing various surfaces.

Machine Specifications and Design

Description of the Lavina S machine's key features and design components.

Lavina 30G-S Main Design Features

Details the primary components of the Lavina 30G-S, including carriage and main head.

Environmental Operating Conditions

Specifies the operational temperature range and conditions for the Lavina S machine.

Vacuum System Connection

Instructions for connecting a vacuum dust extractor to the machine.

Technical Machine Data

Provides detailed specifications for the Lavina S machine, including engine, dimensions, and weight.

Vibration Levels

Information on vibration levels and compliance with European Union standards.

Noise Emission Levels

Information on noise emission levels and compliance with European Union standards.

Machine Label Information

Explanation of the information provided on the machine's label, such as voltage, kW, and serial number.

Customer Support and Contact

Contact information for technical support and manual downloads.

Machine Safety Instructions

Intended Machine Use

Details the intended applications for the Lavina 25G-S machine, including grinding and polishing.

Prohibited Operating Conditions

Lists environments and conditions where the machine must NOT be used.

Pre-Operation Work Preparation

Checks and preparations required before operating the machine.

Machine Protection Devices

Description of the machine's safety devices and the importance of ensuring they function.

Emergency Stop and Arrest Functions

Details the functions that stop the machine's movement or engine.

Safe Machine Usage Guidelines

Addresses residual risks and potential accidents due to unskilled operators.

Propane Fuel Safety Precautions

Essential precautions and hazards associated with working with propane fuel.

Fire and Explosion Safety

Guidelines and warnings regarding fire and explosion risks when using propane.

Machine Emissions and Risks

Information on emissions produced by propane floor care machines, focusing on Carbon Monoxide risks.

Hazard Communication and Leak Response

Requirements for posting Material Safety Data Sheets for propane and handling propane leaks.

Regulatory Compliance and Agencies

Overview of regulations from NFPA, CARB/EPA, CGA, OSHA, DOT, and local agencies.

Identification of Residual Risks

Identification of inherent risks that cannot be eliminated during normal operation.

Operational Readiness and Safety

Covers pre-operation checks, safety devices, PPE, and work area preparation.

Operating and Post-Operation Procedures

Instructions for operating the machine, stopping, and post-use cleaning and storage.

Gas Testing and Monitoring

Guidance on testing for toxic gases, specifically carbon monoxide, with recommended instruments.

Operator Responsibilities and Training

Requirements and responsibilities for the machine operator, including training and knowledge.

Propane Cylinder Information

Information on propane cylinder types, classification, and safety systems.

Propane Cylinder Refuelling Procedures

Critical instructions on proper propane cylinder filling procedures and safety.

Safe Transport of Cylinders

Guidelines for securely transporting propane cylinders to prevent hazards.

Machine Handling and Transportation

Handle Height Adjustment

Instructions on how to adjust the machine's handle height for optimal posture and control.

Transitioning Machine for Tool Mounting

Steps to transition the machine from operating mode to a position for tool mounting.

Machine Lifting Procedures

Instructions for safely lifting the machine using a crane and appropriate equipment.

Machine Storage Guidelines

Recommendations for storing the machine in a dry place and procedures for temperature protection.

Guard Assembly Mounting

Step-by-step guide for mounting the machine's guard assembly.

Machine Operation

Pre-Operation System Checks

Essential checks to perform before operating the machine, including the working area and fuel lines.

Water Flow Control System

Explanation of the water sprayer options and the flow regulating valve.

Tool Adjustment and Mounting

Guidance on mounting tools, securing pads, and using the quickchange system.

Frame Locking Mechanism

Description of the frame's U-joint and how to fix lateral movement with screws.

Alarm System and Engine Shutdown

Information about the EnviroGard system, its sensor, and when it shuts down the engine.

Control Board Overview

Explanation of the control board components and their functions, including switches and indicators.

Water Pump Operation

Indicates the function of the water pump switch and its indicator light.

Engine Starting Procedure

Detailed steps for starting the engine, including pre-start checks and warm-up procedures.

Machine Operation Guidelines

Instructions for guiding the machine, maintaining speed, and avoiding surface damage.

Machine Stopping Procedure

Procedure for gradually stopping the machine, including clutch engagement and fuel valve closure.

Machine Tools and Accessories

Additional Weight Usage

Information on additional weights for increasing productivity and how they are stacked.

Tool Holder Key Function

Description and purpose of the tool holder key for mounting and dismounting foam plates.

Foam Plate for Tool Mounting

Details about the foam plate used for mounting diamond tools with Velcro.

Quickchange Pad Security Plate

Description of the security plate used to secure quickchange pads.

Overview of Popular Tools

Recommended Tooling Solutions

Overview of popular tools including QuickChange System, Calibra discs, NATO polishing discs, and V-HARR pads.

Exploded Views of Machine Components

Lavina 30G-S Overall Exploded View

Diagram showing the overall exploded view of the Lavina 30G-S machine.

Lavina 30G-S Top Cover Exploded View 1

Exploded view diagram of the upper section of the Lavina 30G-S machine.

Lavina 30G-S Planetary Drive Exploded View

Exploded view diagram of the planetary drive system of the Lavina 30G-S.

Lavina 30G-S Top Cover Exploded View 2

Second exploded view of the upper section of the Lavina 30G-S machine.

Lavina 30G-S Bottom Cover Exploded View 1

Exploded view of the first part of the bottom cover assembly.

Lavina 30G-S Bottom Cover Exploded View 2

Exploded view of the second part of the bottom cover assembly.

Lavina 30G-S Carriage Exploded View

Exploded view diagram of the machine's carriage.

Lavina 30G-S Tool Holder Exploded View

Exploded view diagram of the tool holder assembly.

Machine Maintenance and Inspection

Tampering with Emission Control System Prohibited

Legal prohibition against tampering with engine emission control systems.

Maintenance of Mechanical Parts

Information on wear and tear of mechanical parts and their replacement.

Machine Cleaning Procedures

Importance of regular cleaning for detecting potential problems and maintaining the machine.

Hourly Maintenance Checks

Daily checks for bonnet air filter, recoil dust filter, and engine oil level.

Daily Maintenance Checks

Daily visual inspection of the machine, tool holder security, and rubber buffers.

Initial Maintenance: 8 Working Hours

Procedure for initial engine oil change and checks after 8 working hours.

Initial Maintenance: 15 Working Hours

Procedure for checking belt tension after 15 working hours.

50-Hour Maintenance Schedule

Routine maintenance including engine oil change and checking for leaks.

200-Hour Maintenance Schedule

Comprehensive inspection of machine parts, hoses, buttons, and wear signs.

400-Hour Maintenance Schedule

Extended maintenance including belt and bearing checks and engine overall checkup.

Vacuum System Maintenance

Instructions for checking vacuum hoses and parts for clogging.

Water Leak Detection and Repair

Procedure for replacing leaking parts to prevent damage to the machine.

Electrical System Maintenance

Maintenance of the electrical system, including dust removal from the control box.

Machine Troubleshooting Guide

Troubleshooting Engine Problems

Troubleshooting common engine problems like surging idle and starting issues.

Engine Oil Check and Change

Procedure for checking and changing engine oil, including recommended intervals.

Separating Head from Carriage

Steps to separate the machine's head from the carriage for maintenance.

Engine Dismounting and Mounting

Detailed instructions for removing and reinstalling the engine assembly.

Clutch Replacement Procedure

Procedure for replacing the electric clutch assembly, including torque specifications.

Tool Holder Dismounting and Mounting

Steps for dismounting tool holders to change buffers, spiders, V-rings, and felt-rings.

Planetary Belt Tensioning and Replacement

Instructions for tensioning and replacing the planetary drive belt.

Tensioning Used Planetary Belt

Method for tensioning an existing planetary belt to address speed loss.

Mounting and Tensioning New Planetary Belt

Detailed steps for mounting and tensioning a new planetary belt, including tension measurement.

Checking Belt Tension

Procedure for checking the belt tension after initial operation and subsequent intervals.

Pulley Unit Replacement

Instructions for replacing the pulley units on the machine.

Belt Mounting Procedure

Reference to belt tensioning instructions for mounting the belt on pulleys.

Machine Disposal

Spare Parts Assembly and Specifications

Lavina 30G-S General Parts (Pre-2014)

List of general spare parts for Lavina 30G-S models manufactured before Jan 1, 2014.

Lavina 25G-S General Parts (Post-2014)

List of general spare parts for Lavina 25G-S models manufactured after Jan 1, 2014.

Lavina 30G-S Top Cover 1 Parts (Pre-2014)

Parts list for the first top cover assembly of Lavina 30G-S models made before Jan 1, 2014.

Lavina 25G-S Top Cover 1 Parts (Post-2014)

Parts list for the first top cover assembly of Lavina 25G-S models made after Jan 1, 2014.

Lavina 30G-S Engine Base Parts

List of spare parts for the engine base of the Lavina 30G-S machine.

Lavina 30G-S Top Cover 2 Parts

Parts list for the second top cover assembly of the Lavina 30G-S machine.

Lavina 30G-S Planetary Drive Parts

List of spare parts for the planetary drive system of the Lavina 30G-S.

Lavina 30G-S Water Supply Parts

Parts list for the water supply system of the Lavina 30G-S.

Lavina 30G-S Water Tank Parts

Parts list for the water tank components of the Lavina 30G-S.

Lavina 30G-S Bottom Cover 1 Parts

List of spare parts for the first bottom cover assembly of the Lavina 30G-S.

Lavina 30G-S Tool Holder Parts

Parts list for the tool holder assembly of the Lavina 30G-S.

Lavina 30G-S Bottom Cover 2 Parts

List of spare parts for the second bottom cover assembly of the Lavina 30G-S.

Lavina 30G-S Control Board Parts

Parts list for the control board components of the Lavina 30G-S.

Lavina 30G-S Carriage Parts (Pre-2014)

Parts list for the carriage of Lavina 30G-S models made before Jan 1, 2014.

Lavina 30G-S Carriage Parts (Post-2014)

Parts list for the carriage of Lavina 30G-S models made after Jan 1, 2014.

Lavina 30G-S Engine Parts

List of spare parts for the engine of the Lavina 30G-S machine.

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