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lavina 25-X User Manual

lavina 25-X
33 pages
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LAVINA
®
25-X User Manual
Tech Support Line: 800-987-8403 | www.superabrasive.com | info@superabrasive.us

Table of Contents

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lavina 25-X Specifications

General IconGeneral
Brandlavina
Model25-X
CategoryFloor Machine
LanguageEnglish

Summary

WARRANTY AND RETURNS

RETURN POLICY FOR LAVINA® X MACHINES

Terms for returning LAVINA® X machines for credit or repair, requiring authorization.

GENERAL INFORMATION

MANUFACTURER

Information about Superabrasive, its founding and mission.

GENERAL DESCRIPTION

Overview of the Lavina® X machine's intended use and capabilities.

MACHINE CHARACTERISTICS

Details on the Lavina® X machine's main components and design features.

ENVIRONMENTAL CONDITIONS

Recommended temperature range and conditions for operating the machine.

ELECTRICAL CONNECTION

Guidance on proper electrical connection and safety precautions.

SAFETY INSTRUCTIONS

Recommended Use

Specifies the intended applications for the Lavina® X machine.

Prohibited Use

Lists applications and environments where the machine must not be used.

PREPARATION FOR WORK

Essential checks and preparations before operating the machine.

PROTECTION DEVICES

Details on built-in safety devices and their importance.

Arrest Functions

Describes methods for arresting the machine's motor.

Safe Use

Addresses residual risks and how to minimize them for safe operation.

Residual Risks

Identifies inherent risks during normal operation and maintenance.

Before You Begin

Critical pre-operation checks and safety guidelines.

Operating Machine

Guidelines for safe operation of the machine.

AFTER WORK IS COMPLETED

Procedures for shutting down and securing the machine.

The Work Area

Safety considerations for maintaining a safe work environment.

Personal Protective Equipment (PPE)

Mandatory safety gear for operating the machine.

Operator

Requirements and responsibilities for the machine operator.

HANDLING AND TRANSPORTATION

SPLITTING THE CARRIAGE FROM THE MAINHEAD

Step-by-step guide to separating machine components for transport.

LIFT THE MACHINE FROM WORKING TO TOOL MOUNTING POSITION

Instructions for changing the machine's position for tool mounting.

LIFTING

Guidance on safely lifting the machine using appropriate equipment.

ADJUSTING THE HANDLE

How to adjust the handle height for ergonomic operation.

OPERATION

PRELIMINARY CONTROLS

Essential checks to perform before starting machine operation.

WATER FLOW CONTROL UNIT

Explanation of the water spray direction and flow control.

ADJUSTING AND MOUNTING TOOLS

Procedures for attaching and securing tools to the machine.

THE CONTROL BOARD

Identification and function of controls on the machine's panel.

STARTING THE MACHINE

Step-by-step instructions for safely starting the machine.

OPERATING THE MACHINE

Guidelines for proper machine operation and technique.

STOPPING THE MACHINE

Procedures for safely stopping the machine.

ALARM

Explanation of alarm indicators and reset procedures.

TOOLS AND ACCESSORIES

WEIGHTS

Information on additional weights to enhance machine productivity.

TOOL HOLDER KEY

Usage of the key for adjusting and mounting plates.

FOAM PLATE

Description of foam plates for mounting diamond tools.

SECURITY PLATE FOR QUICKCHANGE PADS

Function of the security plate for securing pads.

POPULAR TOOLS

QuickChange System and Tooling

Features of the QuickChange system for fast tool changes.

Calibra grinding discs

Details on ceramic bond discs for scratch removal.

NATO polishing discs

Information on resin formula discs for polishing applications.

V-HARR® Premium Polishing Pads

Pads for mechanical polishing and restoring concrete.

Shine Pro®

High-quality diamond-integrated pads for floor maintenance.

MAINTENANCE AND INSPECTION

CLEANING

Importance and procedures for keeping the machine clean.

CHECK DAILY

Daily inspection checklist for the machine and its parts.

CHECK EVERY 200 WORKING HOURS

Scheduled inspection tasks for every 200 operating hours.

CHECK EVERY 400 WORKING HOURS

Scheduled inspection tasks for every 400 operating hours.

VACUUM

Checks related to the vacuum system and hoses.

WATER LEAKS

Procedures for addressing water leaks to prevent damage.

MECHANICAL PARTS

Maintenance for wear-prone mechanical components.

ELECTRICAL SYSTEM

Maintenance advice for the electrical system and dust prevention.

TROUBLESHOOTING

INDEX OF PROBLEMS AND SOLUTIONS

An index to help locate specific troubleshooting topics.

8.1 REPLACING POWER CORD AND PLUGS

Instructions for replacing the power cord and plugs.

8.2 DISMOUNTING AND MOUNTING TOOL HOLDER TO CHANGING V-RINGS AND FELT-RINGS

Procedure to dismount tool holders for V-ring and felt-ring replacement.

8.3 DISASSEMBLING AND MOUNTING TOOL HOLDER TO CHANGE BUFFERS AND ELASTIC ELEMENT

Steps for disassembling the tool holder to replace buffers and elastic elements.

8.4 CORRECTING SAG OF THE USED PLANETARY CHAIN

Guide to adjusting the tension of the planetary chain.

8.5 MOUNTING NEW PLANETARY CHAIN

Instructions for replacing the planetary chain.

8.6 REPLACING THE PLANETARY DRIVING CHAIN WHEEL AND PLANETARY TENSIONER

Procedure for replacing the planetary driving chain wheel and tensioner.

8.7 TENSIONING AND REPLACING THE BELTS

Steps for tensioning and replacing the machine's timing belts.

8.8 REPLACING THE DRIVEN PLANETARY GEAR (SPROCKET)

Guide to replacing the driven planetary gear (sprocket).

8.9 REPLACING THE PULLEY UNITS

Instructions for removing and replacing pulley units.

8.10 REPLACING THE PLANETARY UNIT

Procedure for replacing the planetary unit.

8.11 MOTOR CONNECTION

Guidance on making motor connections during replacement.

8.12 FAULT DIAGNOSIS INVERTER YASKAWA V1000

Troubleshooting guide for Yaskawa V1000 inverter faults and errors.

DISPOSAL

MANUFACTURER'S CONTACTS

SPARE PARTS

ASSEMBLY AND PARTS SPECIFICATIONS

Overview of parts and their assembly for the Lavina® X machine.

1. LAVINA 25-X GENERAL PARTS

List of general spare parts for the Lavina® 25-X model.

2. LAVINA® 25-X TOP COVER 1 PARTS

Specific spare parts for the first section of the top cover.

3. LAVINA®25-X TOP COVER PARTS 2

Specific spare parts for the second section of the top cover.

4.1 LAVINA®25-X GUARD PARTS

Spare parts related to the guard assembly.

5. LAVINA® 25-X BOTTOM COVER 1 PARTS

Spare parts for the first section of the bottom cover.

6. LAVINA® 25-X PLANETARY DRIVE PARTS

Spare parts for the planetary drive system.

6.1. LAVINA® 25-X PULLEY UNIT ASSEMBLY

Spare parts for the pulley unit assembly.

7. LAVINA® 25-X BOTTOM COVER 2 PARTS

Spare parts for the second section of the bottom cover.

8. LAVINA®25-X WATER TANK PARTS

Spare parts for the water tank assembly.

9. LAVINA®25-X TOOL HOLDER PARTS

Spare parts for the tool holder assembly.

10. LAVINA® 25-X PLANETARY BELT REVISION KIT

Spare parts for the planetary belt revision kit.

11. LAVINA®25-X CARRIAGE PARTS

Spare parts for the carriage assembly.

12. LAVINA® 25-X CONTROL BOX PARTS 200-240 VOLT

Spare parts for the control box assembly.

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