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Leader EASY 4000 - User Manual

Leader EASY 4000
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Summary

Safety Advice

General Safety Precautions

Essential safety guidelines for operating and maintaining the EASY 4000 ventilator.

General Specifications and Performances

General Features and Manufacturer

Details on the manufacturer, working area, fan type, and basic specifications of the EASY 4000.

Key Performance Metrics

Key performance metrics including sound level, fuel type, air flow rate, and operational runtime.

Trailer Version Dimensions and Weight

Specifications for the trailer version, including dimensions (Height, Width, Length) and working weight.

Skid Version Dimensions and Weight

Specifications for the skid version, including dimensions (Height, Width, Length) and working weight.

Engine Specifications

Details about the engine brand, type, displacement, power, cooling, and ignition systems.

Capacities and Fluids

Information on fuel, motor oil, and gearbox oil capacities and recommended types.

Available Options

List of optional features and accessories for the EASY 4000, such as elevation and remote control.

Manufacturers Serial Plate

Location and details found on the manufacturer's serial plate for identification.

Commissioning Instructions

Dashboard Overview

Identification and function of all controls and indicators on the main control panel.

Starting Up Procedure

Step-by-step instructions for safely starting the EASY 4000 engine and systems.

Stopping Procedure

Correct steps to safely shut down the EASY 4000 engine and systems.

Remote Control Operation

How to connect and use the optional remote control for operating the ventilator.

Refueling After Running Dry

Procedure for priming the fuel pump after the fuel tank has been emptied.

Connecting Atomisation System

Instructions for connecting the misting/atomisation system and raising the ventilator.

Installing Wheel Blocks

Procedure for fitting wheel blocks on the trailer version for stability.

Installing Suction Duct

How to attach the suction duct to the rear grid before starting operation.

Installing Duct Blow

Procedure for attaching the duct blow to the discharge duct and rear gate.

Using Rear Stabiliser Stands

How to deploy rear stabiliser stands on the trailer for stability on slopes.

Battery Recharging

Guidance on recharging the battery, including frequency and indicator lights.

Towing Precautions

Safety measures and checks required when towing the EASY 4000 unit.

Maintenance Operations

Maintenance Schedule

Overview of maintenance tasks, levels, and frequencies for the EASY 4000.

Removing Casing and Bellows

Instructions for disassembling the engine casing and bellows for maintenance access.

Fuse Identification and Location

Details on the different fuses, their ratings, and their protective functions.

Checking Fluid Levels

Procedure for checking motor oil and fuel levels before each start-up.

Adjusting Engine Speed

Steps to adjust the idling and maximum engine speeds using control panel potentiometers.

Cleaning the Radiator

Procedure and frequency for cleaning the engine's oil radiators.

Elevator Table Servicing

Maintenance for the optional elevator table, including lubrication and safety device.

Air Filter Maintenance

Instructions for cleaning or replacing the air filters and using the K&N cleaning product.

Air Filter Clogging Indicator

How to use and interpret the optional air filter clogging indicator.

Changing Gearbox Oil

Procedure for draining and refilling the gearbox oil, including recommended types.

Changing Motor Oil

Detailed steps for changing the motor oil, filter, and specifying oil type and capacity.

Replacing Spark Plugs

Procedure for changing all four spark plugs, including torque specifications.

Fan Inspection and Replacement

How to inspect fan blades and replace the fan assembly with correct rotating direction.

Changing Fuel Filter

Procedure for replacing the fuel filter, emphasizing safety precautions for pressurized fuel circuits.

Exhaust Spring Check

Regularly checking the presence and completeness of exhaust pipe springs.

Changing Alternator Belt

Instructions for inspecting and replacing the alternator belt using specialized tools.

Failure

Starting and Power Issues

Troubleshooting problems related to the engine not starting or lacking power.

Engine Performance and Overheating

Addressing issues like engine cutting off, erratic operation, overheating, and misfiring.

Electrical and Charging Faults

Diagnosing and resolving problems with power supply, battery charging, and fuses.

Spare Parts

Air Filter and Fuel Filter

List of spare parts for air and fuel filtration systems, including part numbers.

Oil Filters and Tools

Spare parts for oil system maintenance, including oil filters and specialized tools.

Spark Plugs and Maintenance Kits

Replacement spark plugs and comprehensive maintenance kits for the EASY 4000.

Batteries and Fuses

Details on spare batteries and fuse replacements for electrical system maintenance.

Fuses, Sensors, and Pumps

Spare parts including fuses, fuel level sensors, and fuel pumps with their references.

ECU, Lambda Sensor, and Springs

Components like ECU, Lambda sensor, and exhaust gas springs as spare parts.

Fan, Hooks, and Oil Cooler

Spare parts for the fan assembly, mounting hooks, and oil cooler unit.

Maintenance Log Book

Annexe

Overall Electrical Wiring Diagram

Schematic showing the complete electrical connections for the generator, engine, and control panel.

Remote Control Panel Wiring

Wiring diagram for the optional remote control panel, detailing connectors and connections.

Control Panel Wiring Diagram

Detailed electrical wiring schematic for the main control panel and its components.

Fan Wiring Diagram

Schematic illustrating the electrical connections for the fan assembly and associated components.

Warranty

Warranty Terms and Conditions

Details on the limited contractual guarantee, coverage, and claim procedures.

Summary

Safety Advice

General Safety Precautions

Essential safety guidelines for operating and maintaining the EASY 4000 ventilator.

General Specifications and Performances

General Features and Manufacturer

Details on the manufacturer, working area, fan type, and basic specifications of the EASY 4000.

Key Performance Metrics

Key performance metrics including sound level, fuel type, air flow rate, and operational runtime.

Trailer Version Dimensions and Weight

Specifications for the trailer version, including dimensions (Height, Width, Length) and working weight.

Skid Version Dimensions and Weight

Specifications for the skid version, including dimensions (Height, Width, Length) and working weight.

Engine Specifications

Details about the engine brand, type, displacement, power, cooling, and ignition systems.

Capacities and Fluids

Information on fuel, motor oil, and gearbox oil capacities and recommended types.

Available Options

List of optional features and accessories for the EASY 4000, such as elevation and remote control.

Manufacturers Serial Plate

Location and details found on the manufacturer's serial plate for identification.

Commissioning Instructions

Dashboard Overview

Identification and function of all controls and indicators on the main control panel.

Starting Up Procedure

Step-by-step instructions for safely starting the EASY 4000 engine and systems.

Stopping Procedure

Correct steps to safely shut down the EASY 4000 engine and systems.

Remote Control Operation

How to connect and use the optional remote control for operating the ventilator.

Refueling After Running Dry

Procedure for priming the fuel pump after the fuel tank has been emptied.

Connecting Atomisation System

Instructions for connecting the misting/atomisation system and raising the ventilator.

Installing Wheel Blocks

Procedure for fitting wheel blocks on the trailer version for stability.

Installing Suction Duct

How to attach the suction duct to the rear grid before starting operation.

Installing Duct Blow

Procedure for attaching the duct blow to the discharge duct and rear gate.

Using Rear Stabiliser Stands

How to deploy rear stabiliser stands on the trailer for stability on slopes.

Battery Recharging

Guidance on recharging the battery, including frequency and indicator lights.

Towing Precautions

Safety measures and checks required when towing the EASY 4000 unit.

Maintenance Operations

Maintenance Schedule

Overview of maintenance tasks, levels, and frequencies for the EASY 4000.

Removing Casing and Bellows

Instructions for disassembling the engine casing and bellows for maintenance access.

Fuse Identification and Location

Details on the different fuses, their ratings, and their protective functions.

Checking Fluid Levels

Procedure for checking motor oil and fuel levels before each start-up.

Adjusting Engine Speed

Steps to adjust the idling and maximum engine speeds using control panel potentiometers.

Cleaning the Radiator

Procedure and frequency for cleaning the engine's oil radiators.

Elevator Table Servicing

Maintenance for the optional elevator table, including lubrication and safety device.

Air Filter Maintenance

Instructions for cleaning or replacing the air filters and using the K&N cleaning product.

Air Filter Clogging Indicator

How to use and interpret the optional air filter clogging indicator.

Changing Gearbox Oil

Procedure for draining and refilling the gearbox oil, including recommended types.

Changing Motor Oil

Detailed steps for changing the motor oil, filter, and specifying oil type and capacity.

Replacing Spark Plugs

Procedure for changing all four spark plugs, including torque specifications.

Fan Inspection and Replacement

How to inspect fan blades and replace the fan assembly with correct rotating direction.

Changing Fuel Filter

Procedure for replacing the fuel filter, emphasizing safety precautions for pressurized fuel circuits.

Exhaust Spring Check

Regularly checking the presence and completeness of exhaust pipe springs.

Changing Alternator Belt

Instructions for inspecting and replacing the alternator belt using specialized tools.

Failure

Starting and Power Issues

Troubleshooting problems related to the engine not starting or lacking power.

Engine Performance and Overheating

Addressing issues like engine cutting off, erratic operation, overheating, and misfiring.

Electrical and Charging Faults

Diagnosing and resolving problems with power supply, battery charging, and fuses.

Spare Parts

Air Filter and Fuel Filter

List of spare parts for air and fuel filtration systems, including part numbers.

Oil Filters and Tools

Spare parts for oil system maintenance, including oil filters and specialized tools.

Spark Plugs and Maintenance Kits

Replacement spark plugs and comprehensive maintenance kits for the EASY 4000.

Batteries and Fuses

Details on spare batteries and fuse replacements for electrical system maintenance.

Fuses, Sensors, and Pumps

Spare parts including fuses, fuel level sensors, and fuel pumps with their references.

ECU, Lambda Sensor, and Springs

Components like ECU, Lambda sensor, and exhaust gas springs as spare parts.

Fan, Hooks, and Oil Cooler

Spare parts for the fan assembly, mounting hooks, and oil cooler unit.

Maintenance Log Book

Annexe

Overall Electrical Wiring Diagram

Schematic showing the complete electrical connections for the generator, engine, and control panel.

Remote Control Panel Wiring

Wiring diagram for the optional remote control panel, detailing connectors and connections.

Control Panel Wiring Diagram

Detailed electrical wiring schematic for the main control panel and its components.

Fan Wiring Diagram

Schematic illustrating the electrical connections for the fan assembly and associated components.

Warranty

Warranty Terms and Conditions

Details on the limited contractual guarantee, coverage, and claim procedures.

Leader EASY 4000 Specifications

General IconGeneral
BrandLeader
ModelEASY 4000
CategoryFan
LanguageEnglish