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lehman Trikes raider XL series User Manual

lehman Trikes raider XL series
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RAIDER
2004 to 2013
XL MODELS
*Will not fit XR1200 models
*Nightster, Forty-Eight and Iron 883 models may require additional modifications
**Installation should be installed by a qualified mechanic
INSTALLATION INSTRUCTIONS
Revision 1
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lehman Trikes raider XL series Specifications

General IconGeneral
Brandlehman Trikes
Modelraider XL series
CategoryBicycle Accessories
LanguageEnglish

Summary

General Information

Installation Information

Information for technicians of advanced to professional skill levels.

For Your Safety

Basic shop safety practices and confidence in performing procedures.

Important Safety Precautions

Understanding shop safety, wearing appropriate clothing, and using safety equipment.

Specifications

Technical details of the trike conversion kit, including dimensions and load capacity.

Removal of Original Parts

Installation of Trike Conversion Kit

Install New Supplied Belt onto Front Counter Sprocket

Install the new drive belt onto the front counter sprocket using OEM manual instructions.

Install OEM Swing Arm Pivot Bearings

Install OEM bearings and C-clips into the Champion swing arm as per OE manual.

Installing Champion Swing Arm to Vehicle

Mount the Champion swing arm to the vehicle frame using OE pivot bolts and Loctite.

Install Shocks

Attach shocks to the OE upper shock mount and swing arm using supplied hardware.

Install Rear Brake Lines and Components

Connect brake lines to calipers, install t-block, and connect pressure residual valve.

Assemble Rear End

Slide rear end assemblies together, apply oil to bolts, and remove cross tubes.

Install Rear Axle Clamps

Install rear axle clamps using supplied hardware, ensuring alignment with rear end.

Install Rear End Assembly

Install adjuster bolts, loosen axle clamps, and position rear end assembly through drive belt.

Aligning and Tensioning Drive Belt

Center rear end, tighten axle clamps, adjust belt tension, and check belt alignment.

Connect Brake Lines to T-Block

Connect braided brake lines from calipers to the t-block and bleed the brake system.

Master Cylinder Installation

Uninstall charcoal canister, install master cylinder bracket, and attach master cylinder.

Install Body

Install rubber bumper, top body support, square support body mount, and LH/RH body mount brackets.

Install Wheels and Tires

Install wheels with tires and torque, then install the center hub cap.

Accessories

Grab Handle Installation

Install grab handles on the body, mark for drilling, and attach using specified hardware.