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Leica Geosystems iCONgrade iCP32 User Manual

Leica Geosystems iCONgrade iCP32
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Leica iCONgrade iCP32
User Manual
Version 1.0
English
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Leica Geosystems iCONgrade iCP32 Specifications

General IconGeneral
Display Resolution1280 x 800 pixels
Protection ClassIP65
DisplayTouchscreen
BatteryLi-ion battery
ConnectivityWi-Fi, Bluetooth
GNSS SupportYes
Operating Temperature-20°C to +50°C
Camera5 MP rear camera
AudioIntegrated microphone and speaker
SoftwareLeica iCONstruct field software
Communication InterfacesUSB, Ethernet
Power Supply12V
iCONstruct field softwareYes

Summary

iCONgrade System Introduction

Product Overview and Identification

General introduction, purchase, and product identification.

Manual Information

Symbols and Validity

Explanation of manual symbols and its scope of application.

Leica iCONgrade System Overview

Product Description and Features

Detailed description of the control panel and its features.

Power and Communication

Information on system power supply and data transfer.

iCP32 Control Panel Details

Control Panel Layout and Warning

Diagram of the control panel and a critical safety warning.

Control Panel Operation and Safety

Key Functions and Safety Precautions

Explanation of control panel keys and essential safety precautions.

iCP32 Display Indicators

Display Information and Icons

Visual explanation of display indications and sensor icons.

MMB1300 Cradle Components

Cradle Layout and Features

Diagram and labels for the MMB1300 cradle.

Getting Started with iCONgrade

System Initial Setup Steps

Guide to the initial system setup and panel connection.

Powering On and Detaching the Control Panel

Powering On and Panel Release

Instructions for turning the system on and releasing the panel.

Sensor Setup and External Switches

Sensor Setup Keys and Grader Switch

Details on sensor setup keys and the external multi-switch for graders.

Dozer External Switch Functionality

Dozer External Switch Operation

Explanation of the external switch for Dozer operation.

iCONgrade Operation Basics

Pre-Power Up Checks

Essential checks before powering up the iCONgrade system.

Grader System Best Practices

Optimal Grader System Operation

Tips for achieving best results with Grader systems.

Mast Orientation for Sensors

Correct Mast Orientation Procedures

Instructions for ensuring correct mast orientation.

Grader Machine Configuration

No Articulation and Side Shift on Graders

Requirements for no articulation, centershift, or wheel lean on graders.

Grader Errors from Machine Movement

Impact of Circle Shift and Wheel Lean

Explains errors caused by circle center shifting and wheel lean.

Grader Blade Cushioning Control

Disabling Grader Blade Cushioning

How to turn off blade cushioning for automatic control.

Dozer Blade Rotation Management

Ensuring Dozer Blade Squareness

Instructions to keep the dozer blade square for accuracy.

Selecting Sensor Input Sources

Input Source Selection Process

Guide to selecting the correct sensor input source.

Sensor Selection Procedure

Scrolling and Activating Sensors

Steps for scrolling through and selecting sensors.

Sensor Identification on Display

Display Icons for Chosen Sensors

How the selected sensor is indicated on the control panel display.

Setting Reference Heights

Manual and Seek Mode Reference Adjustment

Procedures for setting reference heights using manual and seek modes.

Automatic Laser Beam Detection

Laser Beam Search and Detection

How the system automatically searches for and detects the laser beam.

Using the MUS1300 Tri-Sonic Sensor

Tri-Sonic Sensor for Sideshift Control

Guide to using the Tri-Sonic sensor for grader sideshift control.

MUS1300 Tri-Sonic Sensor Modes

Selecting Operating Modes

How to select and toggle between different operating modes.

Tri-Sonic Sensor Settings and Sideshift

Stringline Settings and Sideshift Operation

Details on stringline settings and sideshift functionality.

Enabling Automatic Sideshift

Activating Sideshift Control

Steps to enable the automatic sideshift control feature.

MUS1300 Tri-Sonic Sensor Installation

Mounting and Direction of Movement

Guidance on mounting the Tri-Sonic sensor and its movement.

Tri-Sonic Sensor Setup for Sensing

Stringline, Edge, and Support Mounting

Setup procedures for stringline, edge sensing, and mounting.

Operation with the Tri-Sonic Sensor

iCP32 System Flexibility and Sensing Ranges

System flexibility and sensing range details for Tri-Sonic.

Tri-Sonic Sensor Reference Setup

Reference Ground and Stringline Diagrams

Diagrams illustrating reference ground and stringline setups.

Tri-Sonic Sensor Setup Variations

Reference Edge and General Setup Advice

Setup for reference edge and general setup tips.

Tri-Sonic Swap Functionality

Setting Up and Operating the Swap Function

How to set up and operate the sensor swap function.

Tri-Sonic Sensor Configuration Options

Height and Mode Setting Variations

Notes on different height and mode settings for Tri-Sonic sensors.

Using the Laser Sensor

Laser Sensor with Manual Mast

Steps for using the Laser Sensor with a manual mast.

Laser Sensor with Power Mast

Laser Sensor and MPM700 Mast Operation

Steps for using the Laser Sensor with a power mast.

SP14 Sensor Introduction

Enabling SP14 Sensor Technology

Introduction to the SP14 sensor and enabling its technology.

Benefits of SP14 Sensor Usage

SP14 Sensor Advantages

Benefits of using the SP14 sensor with GPS or PowerTracker.

Setting Up 3D Sensors

Selecting and Adjusting 3D Sensor Types

Guide to selecting and adjusting 3D sensor types.

3D Slope Sensor Configuration

Adjusting 3D Slope Settings

Instructions for selecting and adjusting 3D Slope sensor.

Sensor Gain and Deadband Settings

Adjusting Gain and Deadband Values

Procedures for adjusting sensor gain and deadband values.

Sensor Gain Scaling

Understanding Sensor Gain Settings

Details on scaling hydraulic speeds and gain settings.

2D/3D Sensor Adjustments

Cross Slope and Sideshift Adjustments

Adjusting values for cross slope and sideshift sensors.

Sensor Calibration Wizard

Entering the Sensor Calibration Wizard

How to access and start the sensor calibration wizard.

Sensor Calibration Steps (Part 1)

Warning Screens and Initial Placement

Warnings during calibration and initial machine placement.

Sensor Calibration Steps (Part 2)

Wheel Alignment and Link Bar Centering

Straightening wheels and centering the link bar for calibration.

Sensor Calibration Steps (Part 3)

Blade Sideshift and Rotation Calibration

Centering blade sideshift and rotating blade for calibration.

Sensor Calibration Steps (Part 4)

Wheel Marking and Rotation Sensor Calibration

Marking wheels and calibrating the rotation sensor.

Sensor Calibration Steps (Part 5)

Machine Turn and Mainfall/Slope Calibration

Turning machine and calibrating mainfall/slope sensors.

Sensor Calibration Completion

Saving Calibration Results

Completing and saving the sensor calibration results.

Machine Setup Diagrams

Grader Component Connections

Diagram showing connections for a grader setup.

Dozer Setup Diagram

Dozer Component Connections

Diagram showing connections for a dozer setup.

Care and Transport Guidelines

General Notices and Transport

General notices, periodic checks, and transport instructions.

Product Cleaning and Drying

Cleaning and Drying Procedures

Instructions for cleaning and drying the product.

Safety Directions Introduction

General Safety and Intended Use

General safety instructions and defining intended use.

Safety: Limits of Use and Responsibilities

Environmental Limits and User Responsibilities

Environmental limits and responsibilities of users and Leica.

Safety: Accessory Responsibilities and Hazards

Third-Party Accessories and Use Hazards

Responsibilities for accessories and hazards of use.

Safety: Operational Cautions and Warnings

Cautions for Machine Components and Operator Attention

Cautions regarding machine components and operator attention.

Safety: Measurement Errors and Electrocution Risk

Product Misuse, Electrocution, and Site Security

Warnings about misuse, electrocution, and site security.

Safety: Accessory Security and Disposal

Accessory Security and Proper Product Disposal

Cautions on accessory security and proper product disposal.

Electromagnetic Compatibility (EMC)

EMC Description and Accessory Cautions

EMC definition and cautions regarding non-manufacturer accessories.

EMC: Radiation Disturbances and Cable Connections

Radiation Effects and Cable Connection Precautions

Cautions on radiation disturbances and cable connection requirements.

Product Labelling Information

Labelling of iCP32 Control Panel and Cradle

Details on the labelling of the iCP32 control panel and MMB1300 cradle.

Junction Box Labelling

Labelling of MJB1300 and MJB1301 Junction Boxes

Details on the labelling of MJB1300 and MJB1301 junction boxes.

Laser Receiver Labelling

Labelling of MLS700 Laser Receiver

Details on the labelling of the MLS700 laser receiver.

Power Mast Labelling

Labelling of MPM700 Power Mast

Details on the labelling of the MPM700 power mast.

Sensor Labelling

Labelling of MUS1300 Tri-Sonic and MRS1300 Rotation Sensor

Details on labelling MUS1300 Tri-Sonic and MRS1300 Rotation Sensor.

Slope and SP Sensor Labelling

Labelling of MSS1300 Slope and SP14 Sensors

Details on labelling MSS1300 Cross Slope and SP14 Sensors.

Technical Data: iCP32 System Components

iCP32 Control Panel and Cradle Specifications

Technical specifications for the iCP32 Control Panel and MMB1300 Cradle.

Technical Data: Junction Boxes

MJB1300/MJB1301 Junction Box Specifications

Technical specifications for MJB1300 and MJB1301 Junction Boxes.

Technical Data: Mast and Sensor Specifications

MUS1300 Tri-Sonic and MPM700 Mast Specs

Technical specifications for MUS1300 Tri-Sonic and MPM700 Mast.

Technical Data: Laser Receiver

MLS700 Laser Receiver Specifications

Technical specifications for the MLS700 Laser Receiver.

Technical Data: Slope and SP Sensors

MSS1300 Slope and SP14 Sensor Specs

Technical specifications for MSS1300 Cross Slope and SP14 Sensors.

Technical Data: Rotation Sensor and Environment

MRS1300 Rotation Sensor and Temperature Specs

Specs for MRS1300 Rotation Sensor and environmental temperatures.

Technical Data: Protection and Humidity

Water/Dust Protection and Humidity Ratings

IP ratings for protection and humidity specs for iCP32.

Technical Data: Regulatory Compliance

National Regulations Compliance

Information on conformity to national regulations for iCP32.

Warranty and Software License

International Limited Warranty and Software License Agreement

Details on the international limited warranty and software license terms.

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