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Lennox 10T50 - User Manual

Lennox 10T50
20 pages
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507240-03
3/2019
Supersedes 11/2018
Equipment Interface
Module Installation and
Setup Guide
(10T50)

Questions and Answers

Summary

Application and Requirements

Indoor Transformer Requirements

Specifies the required indoor unit transformer VA for different configurations.

Equipment

Figure 1. Terminals and LEDs

Electrostatic Discharge Safety

Crucial safety precautions regarding electrostatic discharge (ESD) during handling.

Installation

Configuration Setup

Guidance on configuring the EIM based on system components and jumper settings.

Jumper Settings

Heat Stage Jumper Positions

Details on setting the heat stage jumpers for various heating stages.

24 VAC Heat Pump Size Setting

Instructions for configuring heat pump size using jumpers for non-communicating systems.

Terminal Connections

Dual-Fuel Terminal Connections

Explanation of terminals specific to dual-fuel system configurations.

Conventional Terminal Connections

Description of terminals for conventional HVAC system wiring.

LED Indicators

Explanation of the Status and RSBUS LEDs and their meanings.

System Operation and Commissioning

Soft Disable

Information on the soft disable state and troubleshooting steps for the EIM.

iComfort Wi-Fi Commissioning

Procedure for configuring a conventional outdoor unit via iComfort Wi-Fi.

iComfort S30 Commissioning

Conventional Outdoor Unit Configuration

Steps to configure a conventional outdoor unit using the iComfort S30 thermostat.

Operating Environment and Specifications

Unit Dimensions

Physical dimensions of the Equipment Interface Module.

Dual-Fuel Operations

Requirements for using the EIM in dual-fuel mode, including tempering kits.

Field Wiring

Wiring Diagram Summary

Table summarizing system types, jumper settings, and diagram references.

Alert Code Troubleshooting - Part 1

Alert Code 10: Unknown Device Detected

Troubleshooting for thermostat detecting an unknown device.

Alert Code 12: Indoor Unit Not Found

Troubleshooting for thermostat not finding a Lennox communicating indoor unit.

Alert Code 105: Component Communication Loss

Troubleshooting for loss of communication with a system component.

Alert Code Troubleshooting - Part 2

Alert Code 114: Power Quality Issues

Troubleshooting frequency/distortion problems with system component power.

Alert Code 115: Low 24 VAC Power

Troubleshooting low 24VAC power to system components.

Alert Code 120: System Response Delay

Troubleshooting delays in system component response to the system.

Alert Code 124: Communication Loss

Troubleshooting loss of communication between a system component and the thermostat.

Alert Code 125: Hardware Problem

Troubleshooting hardware problems on a system component control.

Alert Code Troubleshooting - Part 3

Alert Code 130: Missing Jumper

Troubleshooting missing air handler jumpers on the EIM.

Alert Code 131: Corrupted Parameters

Troubleshooting corrupted system component control parameters.

Alert Code 132: Corrupted Software

Troubleshooting corrupted system component control software.

Alert Code 180: Outdoor Sensor Issue

Troubleshooting thermostat finding problems with outdoor temperature sensors.

Alert Code 310: Discharge Air Sensor Issue

Troubleshooting discharge air temperature sensor issues.

Alert Code 345: O Relay Failure

Troubleshooting O relay failures on system components.

Alert Code 347: Y1 Relay Failure

Troubleshooting Y1 relay failures on system components.

Alert Code Troubleshooting - Part 4

Alert Code 380: Interlock Relay Failure

Troubleshooting interlock relay failures in IFC or AHC modes.

Alert Code 381: Interlock Relay Stuck

Troubleshooting interlock relay stuck states in IFC or AHC modes.

Alert Code 382: W1 Relay Failure

Troubleshooting W1 relay failures in IFC and AHC modes.

Alert Code 418: Faulty W Output Circuit

Troubleshooting faulty W output circuits.

Alert Code 419: Outdoor W Output Errors

Troubleshooting W output errors reported by the outdoor unit.

Alert Code 420: Defrost Cycle Duration

Troubleshooting heat pump defrost cycle duration issues.

Alert Code 421: Incorrect W Output Wiring

Troubleshooting incorrect W output terminal wiring on the outdoor unit.

Alert Code 594: Discharge Air Sensor Problem

Troubleshooting pre-coil discharge air temperature sensor problems.

Overview

The Lennox Equipment Interface Module (EIM) (10T50) serves as a crucial intermediary between Lennox communicating thermostats (iComfort Wi-Fi® or iComfort® S30) and various HVAC equipment, including both communicating and non-communicating units. It facilitates the integration of different system components, allowing a Lennox communicating thermostat to control a wider range of indoor and outdoor units.

Function Description:

The EIM acts as a translator, converting the communicating signals from a Lennox thermostat (using R, i+, i-, and C terminals) into conventional 24VAC signals that non-communicating HVAC equipment can understand. Conversely, it can also interface between a Lennox communicating furnace and a 24VAC heat pump. This versatility allows homeowners to leverage the advanced features of Lennox communicating thermostats even with existing non-communicating furnaces, air handlers, air conditioners, or heat pumps.

The EIM supports a variety of equipment applications, including single-stage outdoor units with single-stage or variable-stage indoor furnaces. It can manage up to 2-stages of cooling and 3-stages of heat. The module is configured based on the specific system components, with jumper settings determining the unit type (IFC for conventional furnace, HP for heat pump, AHC for conventional air handler) and the number of heat stages.

For dual-fuel operations, the EIM requires additional components, such as the Defrost Air Tempering Kit (67M41). This kit includes a DT1 discharge temperature probe, which is inserted into the furnace air outlet to prevent overheating during heat pump defrost cycles, especially with non-communicating furnaces.

Important Technical Specifications:

  • Power Input: The EIM receives 24VAC power through the R and C terminals from the indoor unit transformer.
  • Fuse: A 3A fuse (Lennox part number 25J4901) protects the R power input.
  • Transformer Rating (VA): The required indoor unit transformer rating varies based on configuration:
    • 2-Stage HP, 3-Stage Electric heat: 70 VA
    • 2-Stage HP, 2-Stage Furnace (with tempering): 70 VA
    • 2-Stage HP, 2-Stage Furnace (without tempering): 50 VA
    • 2-Stage AC, 2-Stage Furnace: 40 VA
  • Outdoor Air Sensor: The EIM supports an optional X2658 Outdoor Sensor (2 terminals) for ambient temperature readings. The wiring distance for this sensor should not exceed 150 feet (45 meters) when wired with minimum 22AWG (recommended 18AWG) dedicated two-conductor thermostat cable.
  • Discharge Air Sensor: An optional 88K38 Discharge Air Sensor (2 terminals) can be used for indoor air diagnostics. For dual-fuel systems, the pre-coil discharge air sensor (DFTS) should be installed downstream of the gas heat exchanger and before the indoor coil, in free airflow, and not exceeding 10 feet when using 18AWG thermostat wire.
  • Communicating Terminals: R (24VAC communication power Input), i+ (Communication high - data line), i- (Communication low - data line), C (24VAC communication common power Input).
  • Conventional Terminals: W1, W2, W3 (heat outputs), G (indoor blower control), Y2 (2nd-stage compressor output), Y1 (1st-stage compressor output), DS (24VAC dehumidification signal output), H (24VAC humidifier signal output), O (heat pump reversing valve for cooling), B (heat pump reversing valve for heating).
  • Dual-Fuel Terminals: DFTS (Pre-coil discharge air temperature sensor), W1-DEF (Defrost signal input), O (Heat Pump Reversing Valve for cooling), B (Heat Pump Reversing Valve for heating).
  • Operating Temperature Range: 40°F to 176°F (4°C to 80°C).
  • Shipping and Storage Temperature Range: 40°F to 185°F (4°C to 85°C).
  • Operating Humidity Range: 10% to 90% non-condensing at 104°F.
  • Dimensions: 8" (203mm) wide, 6" (152mm) high, 1-5/8" (42mm) deep.

Usage Features:

  • Configuration Setup: The EIM's configuration is determined by system components and set via jumpers.
    • Unit Type Jumper: Sets the EIM for Conventional Furnace (IFC), Heat Pump (HP), or Conventional Air Handler (AHC). The factory default is IFC. If the jumper is missing, alarm 130 is activated.
    • Heat Stage Jumper: Sets the number of heat stages (electric heat for AHC, gas heat for IFC, compressor stages for HP). Factory default is position 2 (two heat stages). If the jumper is missing, alarm 130 is activated, and the system defaults to single stage.
    • Heat Pump Capacity Jumper: Configures the heat pump size (e.g., 1.5, 2.0, 2.5, 3.0, 3.5, 4.0, 5.0 tons) when using a non-communicating heat pump. Factory default is 3.0 tons. If the jumper is missing, alarm 130 is activated.
  • LED Indicators:
    • RSBUS LED: Flashes when information is being communicated over the RSBus, indicating communication activity.
    • Status LED (Green):
      • Steady ON: Device sends its start-up message.
      • Blinks 3 seconds OFF and 1 second ON: Soft disable state.
      • Blinks 2 seconds ON and 2 seconds OFF: Service is being provided (W, Y, or G relay ON, or G input ON).
      • Blinks 1 second ON and 1 second OFF: Alarms are present (reviewable on the thermostat screen).
  • iComfort Wi-Fi/S30 Commissioning: The EIM integrates with Lennox communicating thermostats for system setup. After installation, the thermostat guides the user through configuring the outdoor unit type (1 or 2-stage) and capacity (18, 24, 30, 36, 42, 48, 60).
  • Soft Disable: If the Lennox communicating thermostat detects an unknown control (like an EIM) on the communication bus, it sends a message to enter soft disable mode until properly configured. The EIM will indicate this state by blinking its Status LED (3 seconds OFF, 1 second ON).
  • Alert Codes: The EIM transmits error codes to the thermostat, which are displayed on the homeowner notification screen or in the dealer control center. These codes provide diagnostic information and troubleshooting tips.

Maintenance Features:

  • Troubleshooting via LED Indicators: The Status and RSBUS LEDs provide immediate visual feedback on the EIM's operational state and communication activity, aiding in initial troubleshooting.
  • Alert Code Diagnostics: The thermostat displays detailed alert codes (e.g., 10, 12, 105, 114, 115, 120, 124, 125, 130, 131, 132, 180, 310, 345, 347, 380, 381, 382, 418, 419, 420, 421, 594) that pinpoint specific issues, such as communication loss, sensor problems, relay failures, or incorrect jumper settings. Each alert code comes with a description of the operational state and troubleshooting tips.
  • Recommissioning: If jumper positions are changed after the control has been powered up, recommissioning through the Lennox communicating thermostat is required for the changes to be recognized. Similarly, if the EIM is replaced, the thermostat will need to be recommissioned.
  • Electrostatic Discharge (ESD) Precautions: The manual emphasizes the importance of taking precautions during installation and service to protect the unit's electronic controls from ESD. This involves neutralizing electrostatic charge by touching hands and tools on an unpainted unit surface before any service procedure.
  • Moisture Sensitivity: Controls in the EIM are sensitive to moisture. It is crucial NOT to secure the module to a sheet metal cabinet where moisture may condense during periods of high humidity. Instead, securing the module to a nearby wooden stud is recommended.

Lennox 10T50 Specifications

General IconGeneral
BrandLennox
Model10T50
CategoryRecording Equipment
LanguageEnglish