Page 22
Unit Start-Up
FOR YOUR SAFETY READ BEFORE LIGHTING
 WARNING
Electric shock hazard. Can cause injury 
or death. Do not use this unit if any part 
has been under water. Immediately call a 
qualied  service  technician  to  inspect  the 
unit and to replace any part of the control 
system and any gas control which has been 
under water.
 WARNING
If overheating occurs or if gas supply fails to shut off, 
shut off the manual gas valve to the appliance before 
shutting off electrical supply.
 CAUTION
Before attempting to perform any service or maintenance, 
turn the electrical power to unit OFF at disconnect switch.
BEFORE LIGHTING smell all around the appliance area 
for gas. Be sure to smell next to the oor because some 
gas is heavier than air and will settle on the oor.
The gas valve on the ML180DF unit is equipped with a 
gas control switch. Use only your hand to move the switch. 
Never use tools. If the switch will not turn or if the control 
switch will not move by hand, do not try to repair it.
Placing the furnace into operation:
ML180DF units are equipped with an automatic ignition 
system. Do not attempt to manually light burners on these 
furnaces. Each time the thermostat calls for heat, the 
burners will automatically light. The ignitor does not get 
hot when there is no call for heat on units with an automat-
ic ignition system.
 WARNING
Danger  of  explosion  and  re.  Can  cause 
injury or product or property damage. You 
must follow these instructions exactly.
Gas Valve Operation (Figure 22)
1 -   STOP! Read the safety information at the beginning 
of this section.
2 -  Set the thermostat to the lowest setting.
3 -  Turn off all electrical power to the unit.
4 -   This furnace is equipped with an ignition device 
which automatically lights the burners. Do not try to 
light the burners by hand.
5 -  Remove the access panel.
6 -   Move switch on gas valve to OFF. Do not force. See 
gure 22.
7 -   Wait ve minutes to clear out any gas. If you then 
smell gas, STOP! Immediately call your gas supplier 
from a neighbor’s phone. Follow the gas supplier’s 
instructions. If you do not smell gas go to next step.
8 -   Move switch on gas valve to ON. Do not force. See 
gure 22.
GAS VALVE SHOWN IN ON POSITION
MANIFOLD
PRESSURE
OUTLET
PORT
INLET
PRESSURE
PORT
MANIFOLD
PRESSURE
ADJUSTMENT
SCREW
FIGURE 22 
9 -  Replace the access panel.
10 - Turn on all electrical power to to the unit.
11 - Set the thermostat to desired setting.
NOTE - When unit is initially started, steps 1 through 
11 may need to be repeated to purge air from gas 
line.
12 -  If the appliance will not operate, follow the 
instructions “Turning Off Gas to Unit” and call your 
service technician or gas supplier.
Turning Off Gas to Unit
1 -  Set the thermostat to the lowest setting.
2 -   Turn off all electrical power to the unit if service is to 
be performed.
3 -  Remove the access panel.
4 -  Move switch on gas valve to OFF. Do not force.
5 -  Replace the upper access panel.
Failure To Operate
If the unit fails to operate, check the following:
1 -  Is the thermostat calling for heat?
2 -  Are access panels securely in place?
3 -  Is the main disconnect switch closed?
4 -  Is there a blown fuse or tripped circuit breaker?
5 -   Is the lter dirty or plugged? Dirty or plugged lters 
will cause the limit control to shut the unit off.
6 -  Is gas turned on at the meter?
7 -  Is the manual main shut-off valve open?
8 -  Is the internal manual shut-off valve open?
9 -   Is the unit ignition system in lock out? If the unit locks 
out again, call the service technician to inspect the 
unit for blockages.
10 -  Is  pressure  switch  closed?  Obstructed  ue  will 
cause unit to shut off at pressure switch. Check ue 
and outlet for blockages.