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Lennox RGEN18

Lennox RGEN18
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E 2009 Lennox Industries Inc.
Dallas, Texas 75379-9900
This manual provides operation and maintenance
instructions for models RGEN12 and RGEN17/18
generator sets.
Generator sets are approved for use in stationary
standby applications in locations served by a reliable
utility power source. Have a Lennox dealer who is
approved to sell and install Lennox generator sets
(hereinafter referred to as a Lennox dealer) install the
generator set. Refer to XP-6514, Installation
Instructions, for installation instructions.
Information in this publication represents data available
at the time of print. The manufacturer reserves the right
to change this publication and the products represented
without notice and without any obligation or liability
whatsoever.
Read this manual and carefully follow all procedures
and safety precautions to ensure proper equipment
operation and to avoid bodily injury. Read and follow the
Safety Precautions and Instructions section. Keep this
manual with the equipment for future reference.
The equipment service requirements are very important
to safe and efficient operation. Inspect the parts often
and perform required service at the prescribed intervals.
Obtain service from a Lennox dealer to keep equipment
in top condition.
RETAIN THESE INSTRUCTIONS
FOR FUTURE REFERENCE
Shipping and Packing List
1 -- Generator Set
Check equipment for shipping damage. If you find any
damage, immediately contact the last carrier.
506088-01
OPERATION
MANUAL
RGEN12, RGEN17/18
RESIDENTIAL GENERATOR SET
XP-6515 4/09a
Table of Contents
Product Identification Information 2...............
Safety Precautions and Instructions 3.............
Introduction 7...................................
Section 1 Features 9.............................
1.1 Specifications 9.............................
1.2 Generator 9.................................
1.3 Engine 9...................................
1.4 Controller 9.................................
1.5 Generator Set Components 10.................
Section 2 Operation 12............................
2.1 Prestart Checklist 12..........................
2.2 Exercising Generator Set 12...................
2.3 Controls and Indicators 12.....................
2.4 Controller Power 13...........................
2.5 Generator Set Operation 14....................
2.6 Faults 14....................................
2.7 Battery Charger 17...........................
Section 3 Scheduled Maintenance, RGEN12 18......
3.1 Routine Maintenance 18.......................
3.2 Service Schedule, RGEN12 19.................
3.3 Lubrication System 20.........................
3.4 Spark Plugs 21...............................
3.5 Air Cleaner Element and Precleaner 21..........
3.6 Cooling System 22............................
3.7 Exhaust System 23...........................
3.8 Battery 23...................................
3.9 Battery Charger 24...........................
3.10 Circuit Protection 24..........................
3.11 Storage Procedure 25.........................
Section 4 Scheduled Maintenance, RGEN17/18 26...
4.1 Routine Maintenance 26.......................
4.2 Service Schedule, RGEN17/18 27..............
4.3 Lubrication System 28.........................
4.4 Spark Plugs 29...............................
4.5 Air Cleaner Service 30........................
4.6 Cooling System 30............................
4.7 Exhaust System 31...........................
4.8 Battery 31...................................
4.9 Battery Charger 32...........................
4.10 Circuit Protection 32..........................
4.11 Storage Procedure 33.........................
Section 5 Troubleshooting 34......................
5.1 Introduction 34...............................
5.2 Controller Troubleshooting 34..................
5.3 Generator Set Troubleshooting 35..............
5.4 Battery Charger Troubleshooting 36.............

Other manuals for Lennox RGEN18

Questions and Answers:

Lennox RGEN18 Specifications

General IconGeneral
BrandLennox
ModelRGEN18
CategoryPortable Generator
LanguageEnglish

Summary

Product Identification Information

Generator Set Identification Numbers

Record product identification numbers from the generator set nameplate.

Controller Identification

Record controller description from generator set operation manual.

Engine Identification

Record product identification information from the engine nameplate.

Safety Precautions and Instructions

Accidental Starting Safety

Precautions to prevent unexpected generator set startup and potential injury.

Battery Handling Safety

Warnings related to battery handling, acid, and potential explosions.

Fuel and Exhaust System Safety

Engine Backfire and Fire Hazards

Warnings about fire hazards from fuel, sparks, and engine backfire.

Exhaust System Carbon Monoxide Hazards

Dangers of carbon monoxide from exhaust and need for ventilation.

Fuel System Flammable Vapor Warnings

Warnings about flammable fuel vapors and gas leaks.

Electrical and Mechanical Safety

Hazardous Noise and Hearing Protection

Risks of hearing loss from generator noise and necessary precautions.

Hazardous Voltage and Moving Parts

Risks of severe injury or death from electrical shock and moving parts.

Heavy Equipment Lifting Safety

Hazards associated with improper lifting of the generator set.

Component Handling Safety

Hot Parts Handling Precautions

Warnings about burns from hot engine and exhaust system components.

Introduction and Emission Compliance

Nameplate Information

Location and importance of the generator set nameplate for identification.

Emission Compliance RGEN12

Information on emission certification standards for RGEN12 models.

Section 1 Features - Generator and Engine

1.2 Generator System

Description of the unique voltage regulation system for instant load response.

1.3 Engine Details

Information on the Kohler engine, its features and fuel types.

1.4 Controller Features

Overview of controller capabilities, display, and functions.

Section 1 Features - RGEN12 Components

1.5 Generator Set Components RGEN12

Identification and location of key components for the RGEN12 model.

Section 1 Features - RGEN1718 Components

1.5 Generator Set Components RGEN1718

Identification and location of key components for the RGEN17/18 model.

Section 2 Operation - Starting and Controls

2.1 Prestart Checklist

Essential checks before starting the generator set for operation.

2.2 Exercising Generator Set

Procedure for weekly operation of the generator set without load.

2.3 Controls and Indicators

Description of the generator set's control panel and indicators.

Section 2 Operation - Controller Power

2.4 Controller Power

Information on how the controller is powered and its standby/sleep modes.

Section 2 Operation - Starting, Stopping, and Faults

2.5 Generator Set Operation

Procedures for starting and stopping the generator set locally or automatically.

2.6 Faults and Shutdowns

Explanation of fault codes, warnings, and shutdown conditions.

Section 2 Operation - Battery Charger

2.7 Battery Charger

Description of the 6-amp float/equalize battery charger and its operation.

Section 3 Scheduled Maintenance, RGEN12

3.1 Routine Maintenance

Guidelines for scheduling and performing routine maintenance tasks.

Section 3 Scheduled Maintenance, RGEN12 - Service Schedule

3.2 Service Schedule, RGEN12

Detailed schedule for maintenance tasks based on component and frequency.

Section 3 Scheduled Maintenance, RGEN12 - Lubrication

3.3 Lubrication System

Information on oil levels, recommendations, and the oil change procedure.

3.3.4 Oil Change Procedure

Step-by-step guide for draining oil and replacing the oil filter.

Section 3 Scheduled Maintenance, RGEN12 - Spark Plugs and Air Cleaner

3.4 Spark Plugs

Procedure for checking and adjusting spark plug gap or replacement.

3.5 Air Cleaner Element and Precleaner

Maintenance procedures for the air cleaner system.

Section 3 Scheduled Maintenance, RGEN12 - Cooling System

3.5 Air Cleaner Service (continued)

Detailed steps for servicing the paper element and precleaner.

3.6 Cooling System

Instructions for keeping cooling inlets and outlets clean and unobstructed.

Section 3 Scheduled Maintenance, RGEN12 - Exhaust and Battery

3.7 Exhaust System

Inspection of exhaust system components for cracks, leaks, and corrosion.

3.8 Battery

General information and maintenance procedures for the 12-volt battery.

Section 3 Scheduled Maintenance, RGEN12 - Battery Charger and Circuit Protection

3.9 Battery Charger

Information on the 6-amp float/equalize battery charger maintenance.

3.10 Circuit Protection

Overview of line circuit breaker and fuses for generator protection.

Section 3 Scheduled Maintenance, RGEN12 - Storage Procedure

3.11 Storage Procedure

Procedure for preparing the generator set for long-term storage.

Section 4 Scheduled Maintenance, RGEN1718

4.1 Routine Maintenance

Guidelines for scheduling and performing routine maintenance tasks for RGEN17/18.

Section 4 Scheduled Maintenance, RGEN1718 - Service Schedule

4.2 Service Schedule, RGEN1718

Detailed schedule for maintenance tasks based on component and frequency.

Section 4 Scheduled Maintenance, RGEN1718 - Lubrication

4.3 Lubrication System

Information on oil levels, recommendations, and the oil change procedure.

4.3.4 Oil Change Procedure

Step-by-step guide for draining oil and replacing the oil filter.

Section 4 Scheduled Maintenance, RGEN1718 - Spark Plugs and Oil Cooler

4.4 Spark Plugs

Procedure for checking and adjusting spark plug gap or replacement.

4.3.5 Oil Cooler

Instructions for inspecting and cleaning the oil cooler.

Section 4 Scheduled Maintenance, RGEN1718 - Air Cleaner and Cooling System

4.5 Air Cleaner Service

Maintenance procedures for the engine's air cleaner system.

4.6 Cooling System

Instructions for keeping cooling inlets and outlets clean and unobstructed.

Section 4 Scheduled Maintenance, RGEN1718 - Exhaust and Battery

4.7 Exhaust System

Inspection of exhaust system components for cracks, leaks, and corrosion.

4.8 Battery

General information and maintenance procedures for the 12-volt battery.

Section 4 Scheduled Maintenance, RGEN1718 - Battery Charger and Circuit Protection

4.9 Battery Charger

Information on the 6-amp float/equalize battery charger maintenance.

4.10 Circuit Protection

Overview of line circuit breaker and fuses for generator protection.

Section 4 Scheduled Maintenance, RGEN1718 - Storage Procedure

4.11 Storage Procedure

Procedure for preparing the generator set for long-term storage.

Section 5 Troubleshooting - Introduction and Controller

5.1 Introduction

Overview of troubleshooting charts and recommended actions.

5.2 Controller Troubleshooting

Diagnostic information and corrective actions for controller issues.

Section 5 Troubleshooting - Generator Set Issues

5.3 Generator Set Troubleshooting

Common generator set problems, causes, and corrective actions.

Section 5 Troubleshooting - Battery Charger

5.4 Battery Charger Troubleshooting

Troubleshooting battery charger operation using LED indicators and causes.

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