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LG AS-H0764DM0 - User Manual

LG AS-H0764DM0
74 pages
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LG
Room Air Conditioner
SERVICE MANUAL
LG
MODELS: AS-H0764DM0 AS-C0764DM0
AS-H0964DM0 AS-C0964DM0
AS-H1264DM0 AS-C1264DM0
AS-H1865DM0 LS-H0964DL0
AS-H2465DM0 LS-H1264DM0
LS-C1865DM0
LS-C2665DM0
LS-H1865DM0
LS-H2665DM0
CAUTION
website http://www.lgservice.com
• BEFORE SERVICING THE UNIT, READ THE SAFETY
PRECAUTIONS IN THIS MANUAL.
• ONLY FOR AUTHORIZED SERVICE PERSONNEL.
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LG AS-H0764DM0 Specifications

General IconGeneral
BrandLG
ModelAS-H0764DM0
CategoryAir Conditioner
LanguageEnglish

Summary

Safety Precautions

Installation Safety Precautions

Safety guidelines for the installation of the air conditioner unit, covering precautions.

Operation Safety Precautions

Safety instructions for the operation of the air conditioner, including handling and placement.

Dimensions

Manual Symbol Definitions

Explanation of symbols used throughout the service manual to denote warnings and notices.

Indoor Unit Physical Dimensions

Specifications and diagrams detailing the width, height, and depth of the indoor unit.

Outdoor Unit Physical Dimensions

Specifications and diagrams detailing the dimensions of the outdoor unit, including various length measurements.

Product Specifications

Installation

Optimal Location Selection

Guidelines for choosing an optimal location for indoor and outdoor units to ensure efficient operation.

Rooftop Installation Guidelines

Specific advice for installing the outdoor unit on a roof structure, including leveling and anchoring.

Piping Length and Elevation Limits

Details on maximum allowed piping length and elevation differences for optimal system performance.

Plate Mounting and Wall Drilling

Instructions for mounting the installation plate and drilling holes in the wall for unit installation.

Drain Hose Installation

Procedures for connecting the drain hose to ensure proper water drainage from the indoor unit.

Pipe Flaring and Connection

Detailed steps for performing flare work on pipes and connecting them to the indoor and outdoor units.

Outdoor Unit Pipe Connection

Guidance on connecting the refrigerant pipes to the outdoor unit, including torque specifications.

Electrical Cable Connections

Indoor Unit Cable Installation

Steps for connecting the electrical cable to the indoor unit's control board, including wiring diagrams.

Outdoor Unit Cable Installation

Instructions for connecting the electrical cable to the outdoor unit's control board and power source.

Drainage and Piping Setup

Indoor Unit Drainage Check

Procedure to verify correct drainage from the indoor unit by pouring water onto the evaporator.

Drain Piping Routing

Recommendations for routing the drain hose to ensure proper downward flow and prevent water leakage.

Pipe Insulation and Securing

Steps for insulating connecting pipes and securing them with vinyl tape for proper installation.

Refrigerant System Air Purging

General Air Purging Explanation

Explanation of why air and moisture must be removed from the refrigerant system.

Vacuum Pump Purging Process

Preparation and steps for leak testing and evacuating the system using a vacuum pump.

Soap Water Leak Detection

Method using soap water to check for leaks at pipe connections after purging.

System Evacuation Procedure

Detailed steps for evacuating the refrigerant system using a vacuum pump to achieve a deep vacuum.

System Test Running Procedures

Outdoor Unit Mounting and Securing

Instructions for securely anchoring the outdoor unit to its mounting base or wall.

Performance Check and Refrigerant Charge

Steps to check system refrigerant charge and measure air intake/discharge temperatures.

Refrigerant Pump Down Method

Method for collecting refrigerant in the outdoor unit when relocating or servicing the unit.

Unit Operation Modes and Functions

Control Functions and Indicators

Description of indicators and basic functions for C/O and H/P models, including operation and timer indicators.

Cooling Mode Specifics

Specific conditions and fan speed settings for cooling mode operation, including temperature thresholds.

Dehumidification Mode Operation

Explanation of dehumidification mode operation and how intake air temperature affects setting.

Heating Mode Specifics

Conditions for compressor and fan operation in heating mode, including pipe temperature influences.

Automatic Defrost Control

How the unit automatically defrosts the outdoor evaporator pipe to prevent freezing during heating.

Fan Speed Control

How to select fan speed (high, medium, low, chaos) using the remote control.

Sleep Timer Functionality

Setting and behavior of the sleep timer, including temperature adjustments in cooling mode.

Chaos Natural Wind Mode

Operation of the Chaos Natural Wind mode, varying airflow speed randomly for comfort.

Jet Cool Mode (C;O Model)

Activating Jet Cool mode for rapid cooling with super-high fan speed for 30 minutes.

Jet Cool Mode (H;P Model)

Activating Jet Cool mode for rapid cooling with super-high fan speed for 30 minutes.

Forced Operation Without Remote

How to operate the unit using the power button when the remote control is unavailable.

Test Operation Procedure

Details of the test operation mode, its duration, and how remote signals affect it.

Auto Restart After Power Failure

Functionality of auto restart after a power failure, returning to previous operating conditions.

Evaporator Frost Protection

Measures taken to protect the evaporator pipe from frosting during cooling operation.

Buzzer Sound Indicators

Indications of buzzer sounds for operation and pause key inputs.

Display Indicators Explained

Explanation of the operation indicators and deicer indicator for heating and cooling models.

Self-Diagnosis Features

How the unit performs self-diagnosis, error codes, and corresponding SVC check points.

Remote Control Functions

Unit Disassembly Procedures

Indoor Grille Removal

Steps to remove the front grille from the indoor unit's chassis for access to internal components.

Indoor Control Box Removal

Procedure for removing the control box from the indoor unit chassis.

Indoor Discharge Grille Removal

Steps to unhook and remove the discharge grille from the indoor unit.

Indoor Evaporator Removal

Instructions for removing the evaporator from the indoor unit, noting screw locations.

Indoor Motor Cover Removal

Procedure for removing the motor cover from the indoor unit.

Indoor Cross-Flow Fan Removal

Steps for removing the cross-flow fan and fan motor from the indoor unit.

Electrical Schematic Diagrams

Electric Control Device Schematic

Detailed schematic of the electric control system, focusing on the Heat Pump Model (LED TYPE).

Indoor Unit Wiring Schematics

Wiring diagrams for indoor units, covering Cooling only and Heat pump models.

Outdoor Unit Wiring Schematics

Wiring diagrams for outdoor units, detailing connections for Cooling only and Heat pump models.

Component Part Locations

Main PWB Assembly Layout

Diagrams showing the top and bottom views of the main printed circuit board assembly.

Display Assembly Layout

Illustrations of the display assembly, showing component layouts for different model numbers.

Troubleshooting and Maintenance

Refrigeration Cycle Schematics

Schematic representation of refrigerant flow for cooling only and cooling & heating models.

Valve Operation Guide

Table detailing the correct shaft and service port positions for 2-way and 3-way valves for various works.

Refrigerant Pump Down Steps

Detailed steps for pumping down refrigerant, including valve operations and gauge readings.

Refrigerant Balancing and Leak Check

Procedure for balancing refrigerant levels and checking for gas leakage using the 3-way valve.

System Evacuation Steps

Steps for performing evacuation to remove all refrigerant and moisture from the system.

Refrigerant Gas Charging

Instructions for charging the system with refrigerant after evacuation, including safety precautions.

Supplemental Gas Charging

Guidance on recharging refrigerant based on operating suction pressure, using graphs and equations.

Refrigeration Cycle Troubleshooting

Analysis of common refrigeration cycle issues based on temperature difference and operating current.

Electronic Component Diagnostics

Flowchart for diagnosing 'Product does not operate at all' issues, checking voltages and components.

Remote Control Malfunctions

Troubleshooting steps for when the product does not operate with the remote controller.

Compressor;Fan Drive Problems

Diagnostic steps for when the compressor or outdoor fan fails to operate.

Indoor Fan Malfunctions

Troubleshooting guide for situations where the indoor fan does not operate.

Vertical Louver Malfunctions

Steps to diagnose why the vertical louver is not operating correctly.

Heating Mode Malfunctions

Troubleshooting guide for diagnosing problems when the heating mode does not function.

Exploded Parts Views

Indoor Unit Parts Diagram

Diagram showing all parts of the indoor unit disassembled, with part numbers indicated.

Outdoor Unit (7-12 k) Parts Diagram

Diagram showing disassembled parts of the outdoor unit for 7k, 9k, and 12k Btu/h series.

Outdoor Unit (18-24 k) Parts Diagram

Diagram showing disassembled parts of the outdoor unit for 18k and 24k series.

Replacement Parts Catalog

Indoor Unit Replacement Parts

A comprehensive list of replacement parts for the indoor unit, including part numbers and location codes.

Outdoor Unit Replacement Parts

A comprehensive list of replacement parts for the outdoor unit, including part numbers and location codes.

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