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ColorSave 1000ST-INJ
LIAD ColorSave 1000ST-INJ - User Manual
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LIAD Weighing and Control Systems Ltd.
Sky Street, PO
B 10, Misgav Indus
trial Park, M.
P. Misgav 201
7400, Isra
el
Tel: +972-4-902
-8800
Fax
: +972-4-902-8818
Email: prod
@liad.co.il
w
ww.liad.co.il
ColorSave 1000ST-INJ
Single-component master
batch/additive gravimet
ric
feeder for injectio
n molding machines
User Manual
Edited:
01
/1
7
2
Table of Contents
Main Page
Table of Contents
2
Equipment Handling and Safety
4
Introduction
5
Product Overview
6
Feeding System
6
Feeding (Dosing) Screws
8
Control Unit
9
Colorsave 1000ST-INJ Controller Front View
9
Colorsave 1000ST-INJ Controller Rear View
9
Installation
10
General Safety Notes and Warnings
10
Mechanical Installation
11
Mounting to the Injection-Molding Machine Throat
11
Releasing the Load Cell
11
Venturi Loader Installation
12
Control Unit Mounting
12
Electrical Installation
13
Connections
13
Sensor Cable Wiring Options
14
Operation
15
General
15
Operation Modes
15
MB/AD Feeding Modes
16
Speeds Displayed on Main Screen
16
Gram Per Rotation
17
Starting Sequence
18
Main Screen for Mode "0" (Gravimetric Mode, with Machine Dosing Time)
18
Main Screen for Mode "1" (Gravimetric Mode, with Constant Dosing Time)
18
Changing Screw Feeding Time in Mode "1
19
Main Screen for Mode "2" (Volumetric Mode, with Machine Dosing Time)
19
Changing Screw Speed in Mode "2
19
Main Screen for Mode "3" (Volumetric Mode, with Constant Dosing Time)
20
Changing Screw Speed and Feeding Time in Mode "3
20
Changing Screw Revolutions and Speed in Micro Mode "3
21
Configuration Parameters Setup
22
Setting Parameter Values
22
Setting Installed Screw Number
22
Setting Desired Operation Mode
23
Setting Max/Min Hopper Weight Parameters
23
Setting Recipe Mode
23
Setting Cavity Mode
24
Setting Permitted Tolerance
24
Setting Alarm Output Type
24
Gravimetric/Volumetric Switch
25
Accumulated Data Display
26
Failure Alarms
27
No Material" Alarm
27
Over/Under Speed (Dose)" Alarms
27
Calibration Failure" Alarms
28
Feed Deviation" Alarm
28
No Rotation" Alarm
29
Out of Tolerance" Alarm
29
Alarm Output (J2)
29
Alarm List
29
Alarm Log
29
Working with Recipes
30
Modify Recipe
30
Select Recipe
31
Working with Cavities
31
Change Number of Cavities
31
Setting Number of Cavities in the Recipe
32
Maintenance
33
Password
33
Static Calibration
33
Dynamic Calibration
33
Emptying and Cleaning
34
Replacing the Dosing Screw
34
Emptying / Refilling the Feeding Screw
35
Moving Feeder to Another Injection Machine or Replacing Controller
35
Troubleshooting
36
Control Parameters
38
Communication Option
39
Trends
40
Trend Speed
40
Trend Percentage
40
Technical Data
41
Technical Features
41
Environmental Conditions
42
Appendix A: Load Cell Protection Device
43
Appendix B: Static Calibration
45
General
45
Calibration Process
45
Appendix C: Dynamic Calibration
48
General
48
Calibration Process
48
Appendix D: Electrical Drawings
50
Appendix E: EC-Declaration of Conformity
55
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LIAD ColorSave 1000ST-INJ Specifications
General
Brand
LIAD
Model
ColorSave 1000ST-INJ
Category
Laboratory Equipment
Language
English