Lifan LF200-10P User Manual

CONTENTS
CHAPTER 1 GENERAL
1.1 VEHICLE INTRODUCTION-------------------------------------------------------------------------------------------------------1-1
1.2 SPECIFICATIONS-----------------------------------------------------------------------------------------------------------------------1-2
CHAPTER 2 ENGINE
2.1 CYLINDER HEAD-------------------------------------------------------------------------------------------------------------------2-1
2.2 CYLINDER BLOCK-----------------------------------------------------------------------------------------------------------------2-8
2.3 VALVE TRAIN----------------------------------------------------------------------------------------------------------------------- 2-11
2.4 TRANSMISSION --------------------------------------------------------------------------------------------------------------------2-16
2.5 CRANKCASE-------------------------------------------------------------------------------------------------------------------------2-30
2.6 CRANK MECHANISM-------------------------------------------------------------------------------------------------------------2-36
2.7 STARTERS----------------------------------------------------------------------------------------------------------------------------2-40
2.8 LUBRICATION SYSTEM----------------------------------------------------------------------------------------------------------2-48

Lifan LF200-10P Specifications

General

Engine Type	Single-cylinder, 4-stroke, air-cooled
Bore x Stroke	63.5 mm x 62.2 mm
Compression Ratio	9.2:1
Fuel System	Carburetor
Ignition	CDI
Transmission	5-speed
Final Drive	Chain
Frame	Steel
Front Suspension	Telescopic Fork
Rear Suspension	Dual Shock Absorbers
Front Brake	Disc
Rear Brake	Drum
Seat Height	780 mm
Cooling	Air-cooled
Starting System	Electric and kick start
Wheelbase	1330 mm

Summary

CHAPTER 1 GENERAL

1.1 VEHICLE INTRODUCTION

Overview of the motorcycle model, its engine, and general features.

1.2 SPECIFICATIONS

Technical specifications of the motorcycle, including dimensions, engine, and performance.

CHAPTER 2 ENGINE

2.1 CYLINDER HEAD

Details on the cylinder head, its components, and maintenance procedures.

2.2 CYLINDER BLOCK

Information on the cylinder block, including removal, maintenance, and troubleshooting.

2.3 VALVE TRAIN

Procedures for maintaining and troubleshooting the valve train system.

2.4 TRANSMISSION

Steps for transmission removal, maintenance, and troubleshooting.

2.5 CRANKCASE

Details on crankcase removal, maintenance, and troubleshooting.

2.6 CRANK MECHANISM

Maintenance and troubleshooting for the crankshaft mechanism.

2.7 STARTERS

Procedures for starter system maintenance and troubleshooting.

2.8 LUBRICATION SYSTEM

Maintenance and troubleshooting for the lubrication system.

CHAPTER 3 CHASSIS

3.1 FRAME BODY

Information on the motorcycle's frame, identification, and maintenance.

3.2 SUSPENSION SYSTEM

Maintenance and troubleshooting for the suspension system components.

3.3 FRONT SUSPENSION

Details on the front suspension, including fork removal and maintenance.

3.4 REAR SUSPENSION

Procedures for rear shock absorber and fork maintenance.

3.5 FRONT AND REAR WHEELS

Maintenance and troubleshooting for front and rear wheels and brakes.

3.6 INTAKE SYSTEM AND EXHAUST SYSTEM

Maintenance of intake and exhaust systems, including air filter and muffler.

3.7 COOLING SYSTEM

Maintenance and troubleshooting for the cooling system.

CHAPTER 4 ELECTRICAL COMPONENTS AND METER

4.1 CHARGING SYSTEM

Details on the charging system, battery, and rectifier maintenance.

4.2 EFI SYSTEM

Information on the Electronic Fuel Injection system components and working.

4.3 IGNITION SYSTEM

Maintenance and troubleshooting for the ignition system components.

4.4 SIGNAL SYSTEM, METER, RADIATOR FAN AND WATER TEMPERATURE INDICATOR

Maintenance of signal system, meters, fan, and temperature indicators.

4.5 LIGHTING SYSTEM

Maintenance and troubleshooting for the motorcycle's lighting system.

4.6 ELECTRIC STARTING SYSTEM

Procedures for electric starting system maintenance and troubleshooting.

4.7 BATTERY AND FUSE

Maintenance and replacement procedures for the battery and fuse.

4.8 ELECTRICAL HORN

Troubleshooting and maintenance for the electrical horn.

CHAPTER 5 SERVICE

5.1 ROUTINE MAINTENANCE AND ADJUSTMENT

Routine maintenance tasks and adjustments for the motorcycle.

5.2 PRE-RIDE INSPECTION

Essential checks to perform before riding the motorcycle.

5.3 GENERAL MAINTENANCE

General maintenance procedures and tool kit contents.

5.4 STORAGE

Procedures for storing the motorcycle for extended periods.

5.5 UNPACKING

Instructions for unpacking the motorcycle after delivery.