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Lincoln Electric PRO-CUT 40 - User Manual

Lincoln Electric PRO-CUT 40
30 pages
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PRO - CUT
40
OPERATOR’S MANUAL
PLASMA CUTTIN
G POWER SOURCE - for Single Phase Input - Code Numbers 9628-1 & 9628-2 only
Sales and Service through Subsidiaries and Distributors Worldwide
22801 St. Clair Ave. Cleveland, Ohio 44117-1199 U.S.A. Tel. (216) 481-8100
World's Leader in Welding and Cutting Products Premier Manufacturer of Industrial Motors
IM422-A
October, 1995
Safety Depends on You
Lincoln plasma cutting equipment
is designed and built with safety in
mind. However, your overall safety
can be increased by proper instal-
lation ... and thoughtful operation
on your part. DO NOT INSTALL
OPERATE OR REPAIR THIS
EQUIPMENT WITHOUT READ-
ING THIS MANUAL AND THE
SAFETY PRECAUTIONS CON-
TAINED THROUGHOUT. And,
most importantly, think before you
act and be careful.
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Summary

Safety Precautions

Electric Shock Hazards

Dangers and precautions related to electric shock from plasma cutting equipment.

Arc Ray Hazards

Risks associated with arc rays and necessary eye/skin protection.

Fumes and Gases Dangers

Hazards from fumes and gases produced during plasma cutting.

Fire and Explosion Risks

Precautions against fire and explosion from sparks and hot materials.

Plasma Arc and Field Hazards

Dangers from plasma arcs, magnetic fields, and related precautions.

Product Information

Product Description

Details about the PRO-CUT 40 plasma cutting system's features and design.

Specifications

Technical specifications including input, output, and physical dimensions.

User Responsibility

User's role in ensuring proper application and results based on conditions.

Installation Guide

Installation Safety Precautions

Safety measures to follow before and during equipment installation.

Location and Air Requirements

Guidelines for placing the machine and supplying clean air or nitrogen.

High Frequency Interference Protection

Methods to minimize radiated interference from the plasma cutting system.

Electrical Connections

Electrical Input Connection

Procedures for safely connecting the machine to the power supply.

Input Voltage Setup

Steps for configuring the machine for 208V or 230V input.

Power Cord Connection

Instructions for properly connecting the power cord.

Operation and Procedures

Operating Instructions

Step-by-step guide for starting and operating the plasma cutter.

Procedure Recommendations

Best practices for cutting different materials and thicknesses.

Pilot Arc Discussion

Explanation of the pilot arc function and its limitations.

Thick Section Cutting

Techniques for plasma cutting thick metal sections effectively.

Cutting Suggestions

Tips for optimizing cutting quality and consumable life.

Maintenance Procedures

Routine Maintenance

Regular tasks to keep the machine clean and in good working order.

Periodic Maintenance

Scheduled checks and actions for long-term reliability and performance.

Troubleshooting and Repair

Troubleshooting Guide

Methods for diagnosing and resolving machine issues.

Component Repair

Procedures for diagnosing and replacing key components like PC boards and modules.

Procedure for Replacing PC Boards

Step-by-step guide for replacing circuit boards in the machine.

System Indicators and Documentation

Status Lights Operating Modes

Interpretation of machine status lights and their corresponding conditions.

Wiring Diagram

Electrical schematic showing the internal connections of the PRO-CUT 40.

Limited Warranty

Summary

Safety Precautions

Electric Shock Hazards

Dangers and precautions related to electric shock from plasma cutting equipment.

Arc Ray Hazards

Risks associated with arc rays and necessary eye/skin protection.

Fumes and Gases Dangers

Hazards from fumes and gases produced during plasma cutting.

Fire and Explosion Risks

Precautions against fire and explosion from sparks and hot materials.

Plasma Arc and Field Hazards

Dangers from plasma arcs, magnetic fields, and related precautions.

Product Information

Product Description

Details about the PRO-CUT 40 plasma cutting system's features and design.

Specifications

Technical specifications including input, output, and physical dimensions.

User Responsibility

User's role in ensuring proper application and results based on conditions.

Installation Guide

Installation Safety Precautions

Safety measures to follow before and during equipment installation.

Location and Air Requirements

Guidelines for placing the machine and supplying clean air or nitrogen.

High Frequency Interference Protection

Methods to minimize radiated interference from the plasma cutting system.

Electrical Connections

Electrical Input Connection

Procedures for safely connecting the machine to the power supply.

Input Voltage Setup

Steps for configuring the machine for 208V or 230V input.

Power Cord Connection

Instructions for properly connecting the power cord.

Operation and Procedures

Operating Instructions

Step-by-step guide for starting and operating the plasma cutter.

Procedure Recommendations

Best practices for cutting different materials and thicknesses.

Pilot Arc Discussion

Explanation of the pilot arc function and its limitations.

Thick Section Cutting

Techniques for plasma cutting thick metal sections effectively.

Cutting Suggestions

Tips for optimizing cutting quality and consumable life.

Maintenance Procedures

Routine Maintenance

Regular tasks to keep the machine clean and in good working order.

Periodic Maintenance

Scheduled checks and actions for long-term reliability and performance.

Troubleshooting and Repair

Troubleshooting Guide

Methods for diagnosing and resolving machine issues.

Component Repair

Procedures for diagnosing and replacing key components like PC boards and modules.

Procedure for Replacing PC Boards

Step-by-step guide for replacing circuit boards in the machine.

System Indicators and Documentation

Status Lights Operating Modes

Interpretation of machine status lights and their corresponding conditions.

Wiring Diagram

Electrical schematic showing the internal connections of the PRO-CUT 40.

Limited Warranty

Lincoln Electric PRO-CUT 40 Specifications

General IconGeneral
BrandLincoln Electric
ModelPRO-CUT 40
CategoryPortable Generator
LanguageEnglish

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