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Lincoln cool arc 40 - User Manual

Lincoln cool arc 40
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Operator’s Manual
COOL ARC
®
40 STAND ALONE WATER COOLER
Register your machine:
www.lincolnelectric.com/register
Authorized Service and Distributor Locator:
www.lincolnelectric.com/locator
IM670-C | Issue D ate Feb-15
© Lincoln Global, Inc. All Rights Reserved.
For use with machines having Code Numbers:
10928, 11067, 11847
Save for future reference
Date Purchased
Code: (ex: 10859)
Serial: (ex: U1060512345)
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Summary

Operators Manual

Product Identification and Codes

Identifies the COOL ARC® 40 and lists applicable machine code numbers for reference.

General Safety Precautions

User Safety Responsibility

Emphasizes the user's role in ensuring safety through proper installation and operation.

Ventilation and Fume Control

Guidance on keeping head out of fumes and ensuring adequate ventilation during operation.

Personal Protective Equipment (PPE)

Details on wearing correct eye, ear, and body protection for welding operations.

Specific Safety Warnings

Arc Welding Hazards and Precautions

General safety advice for arc welding, including hazards to self and others.

Critical Safety Hazards

Electric Shock Prevention

Critical warnings about the risk of electric shock and necessary precautions.

Arc Ray Exposure Protection

Guidelines for protecting eyes and skin from harmful arc rays.

Welding Fume and Gas Management

Information on hazardous fumes and gases produced during welding and how to manage them.

Operational Safety Protocols

Fire and Explosion Risk Mitigation

Precautions to prevent fires and explosions caused by welding sparks.

Compressed Gas Cylinder Safety

Warnings and precautions regarding the handling and potential explosion of gas cylinders.

Electrical Equipment Safety Standards

Safety requirements for electrically powered welding equipment.

Electromagnetic Compatibility (EMC)

EMC Mitigation and Management

Product Description

Installation Procedures

Technical Specifications Summary

Lists detailed technical specifications including model, input, current draw, pressure, flow rate, coolant, and dimensions.

Installation Steps

Safety During Installation

Essential safety measures to follow before and during installation.

Filling the Coolant Reservoir

Instructions on recommended coolants and the process for filling the reservoir.

Installation Connections

Coolant Inlet and Outlet Connections

Details on connecting coolant hoses to the unit's fittings.

Water Hose Connection Guidelines

Instructions for connecting water hoses, including thread compatibility and leak checks.

Installation and Mounting

Input Power Connection Details

Guidance on connecting the unit to a power source.

Accessory Installation

Connecting Water-Cooled Accessories

How to connect the cooler to water-cooled TIG torches and MIG guns.

Operation Guide

General Operating Precautions

Essential safety and operational guidelines to follow during use.

Turning the System On

Steps for turning the system ON, identifying the power switch, and checking fan operation.

Operating Performance

Available Accessories

Maintenance Procedures

Maintenance Safety First

Critical safety warnings to follow before performing any maintenance tasks.

Maintenance Details

Maintenance Practices

Troubleshooting Guide

How to Use the Guide

Instructions on how to effectively use the troubleshooting guide by following a three-step procedure.

Troubleshooting Common Issues

Cooler Non-Operation

Addresses issues where the cooler does not operate when the power switch is ON.

Internal Water Leak Diagnosis

Identifies potential causes and solutions for internal water leaks within the system.

Overheating Torch or Gun

Troubleshooting steps for when the torch or gun runs hot, indicating insufficient cooling.

Low Coolant Flow Troubleshooting

Diagnoses problems related to low coolant flow, including fan operation.

Diagrams and Schematics

Dimensional Information

Parts List Reference

Optional Equipment Details

Summary

Operators Manual

Product Identification and Codes

Identifies the COOL ARC® 40 and lists applicable machine code numbers for reference.

General Safety Precautions

User Safety Responsibility

Emphasizes the user's role in ensuring safety through proper installation and operation.

Ventilation and Fume Control

Guidance on keeping head out of fumes and ensuring adequate ventilation during operation.

Personal Protective Equipment (PPE)

Details on wearing correct eye, ear, and body protection for welding operations.

Specific Safety Warnings

Arc Welding Hazards and Precautions

General safety advice for arc welding, including hazards to self and others.

Critical Safety Hazards

Electric Shock Prevention

Critical warnings about the risk of electric shock and necessary precautions.

Arc Ray Exposure Protection

Guidelines for protecting eyes and skin from harmful arc rays.

Welding Fume and Gas Management

Information on hazardous fumes and gases produced during welding and how to manage them.

Operational Safety Protocols

Fire and Explosion Risk Mitigation

Precautions to prevent fires and explosions caused by welding sparks.

Compressed Gas Cylinder Safety

Warnings and precautions regarding the handling and potential explosion of gas cylinders.

Electrical Equipment Safety Standards

Safety requirements for electrically powered welding equipment.

Electromagnetic Compatibility (EMC)

EMC Mitigation and Management

Product Description

Installation Procedures

Technical Specifications Summary

Lists detailed technical specifications including model, input, current draw, pressure, flow rate, coolant, and dimensions.

Installation Steps

Safety During Installation

Essential safety measures to follow before and during installation.

Filling the Coolant Reservoir

Instructions on recommended coolants and the process for filling the reservoir.

Installation Connections

Coolant Inlet and Outlet Connections

Details on connecting coolant hoses to the unit's fittings.

Water Hose Connection Guidelines

Instructions for connecting water hoses, including thread compatibility and leak checks.

Installation and Mounting

Input Power Connection Details

Guidance on connecting the unit to a power source.

Accessory Installation

Connecting Water-Cooled Accessories

How to connect the cooler to water-cooled TIG torches and MIG guns.

Operation Guide

General Operating Precautions

Essential safety and operational guidelines to follow during use.

Turning the System On

Steps for turning the system ON, identifying the power switch, and checking fan operation.

Operating Performance

Available Accessories

Maintenance Procedures

Maintenance Safety First

Critical safety warnings to follow before performing any maintenance tasks.

Maintenance Details

Maintenance Practices

Troubleshooting Guide

How to Use the Guide

Instructions on how to effectively use the troubleshooting guide by following a three-step procedure.

Troubleshooting Common Issues

Cooler Non-Operation

Addresses issues where the cooler does not operate when the power switch is ON.

Internal Water Leak Diagnosis

Identifies potential causes and solutions for internal water leaks within the system.

Overheating Torch or Gun

Troubleshooting steps for when the torch or gun runs hot, indicating insufficient cooling.

Low Coolant Flow Troubleshooting

Diagnoses problems related to low coolant flow, including fan operation.

Diagrams and Schematics

Dimensional Information

Parts List Reference

Optional Equipment Details

Lincoln cool arc 40 Specifications

General IconGeneral
BrandLincoln
ModelCool Arc 40
CategoryWater Dispenser
Heating Power500 Watts
Frequency50 Hz