Linde BOC Raptor 200C MIG User Manual

200C MIG
Operating Manual
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Linde BOC Raptor 200C MIG Specifications

General

Welding Process	MIG
Model	Raptor 200C
Manufacturer	Linde BOC
Output Current Range	30-200A
Wire Diameter Range	0.6 mm

Summary

Recommended Safety Guidelines

Recommended Safety Precautions

Health Hazard Information

Discusses health risks associated with welding like UV rays, fumes, and skin exposure.

Personal Protection

Details essential PPE such as respirators, eye protection (filter shades), and protective clothing.

Electrical Shock

Outlines precautions to avoid electric shock, including dry insulation, proper equipment use, and earthing.

User Responsibility

Defines user obligations such as reading the manual, authorized repairs, and equipment maintenance.

Switch on to electrical safety

Package Contents & Assembly

Raptor 200C MIG Package Contents

Lists all items included in the Raptor 200C MIG welder package, detailing components like torch and wire rollers.

Assembly Instructions

Provides step-by-step instructions for assembling the welding machine, including attaching wheels and torch holder.

Control Panel

Controls

Describes the functions of the various controls and displays on the welding machine's front panel.

4T/2T Trigger Latch Selection

Explains the 2T/4T trigger latch function for operator comfort and weld quality by controlling gas shielding.

Installation & Set-up for MIG welding

Installation for MIG/MAG process

Details steps for installing MIG/MAG process, including connecting gas, earth, wire spool, and selecting rollers/polarity.

MIG Welding Set-up

Guides on setting up MIG welding, covering power connection, PPE, gas flow, voltage, wire speed, and inductance.

Installation & Set-up for MMA welding

Installation for MMA process

Outlines steps for installing MMA process, including connecting electrode holder and work return lead.

MMA Welding Set-up

Describes MMA setup, covering power, PPE, gas extraction, process selection, and amperage adjustment.

Machine Specifications

MIG/MAG Welding Process

Introduction to Metal Inert Gas (MIG) & Metal Active Gas (MAG)

Explains MIG/MAG welding, its operation, shielding gases, and suitability for various setups and wire types.

Introduction to Flux Cored Arc Welding (FCAW)

Details the FCAW process, how it works, its similarities/differences with MIG/MAG, and gas shielding methods.

Introduction to Metal Cored Arc Welding (MCAW)

Describes the MCAW process, its mechanics, and relation to MIG/MAG welding, focusing on metal powder filling.

Modes of metal transfer

Discusses different modes of metal transfer in welding (Dip, Globular, Spray, Pulsed) and factors influencing them.

Fundamentals of MIG/MAG, FCAW and MCAW

Covers welding techniques, consumable selection, chemical composition, and surface conditions for common materials.

4T/2T Trigger Latch Selection

Explains the 2T/4T trigger latch function for operator comfort and weld quality by controlling gas shielding.

Recommended Welding Parameters for MIG/MAG

Provides tables of recommended welding parameters like material thickness, voltage, current, and wire feed speed.

Correct Application Techniques

Details correct welding techniques, including torch angle, direction, and position for various joint types.

Manual Metal Arc Welding Process (MMAW)

Process

Explains the MMAW process, the role of arc, parent metal, and electrode in creating a solid mass.

Welding Machine

Discusses factors for choosing a welding machine, including voltage, amperage, and cooling methods.

Welding Technique

Outlines key factors for successful welding technique, such as electrode selection, current, arc length, and travel speed.

Electrode Selection

Guides on selecting electrodes based on material composition, properties, and common applications.

Types of Joints

Describes various joint types used in welding, focusing on butt welds and their preparation.

Fillet Welds

Explains fillet welds, their application in T, Lap, and Corner joints, and defines terms like leg length and throat thickness.

Typical Defects Due to Faulty Technique

Identifies common welding defects caused by faulty techniques or parameters, such as slag inclusions and undercutting.

Periodic Maintenance

Power Source

Provides guidelines for periodic maintenance of the power source, emphasizing electrical connection checks and cleaning.

Replacement Parts

Troubleshooting and Fault Finding

Warranty Information

Terms of Warranty

Outlines limited warranty terms for the Raptor machine, covering manufacturing/material defects from purchase date.

Limitations on Warranty

Lists conditions not covered by warranty, including wear/tear, misuse, natural causes, and consequential damages.

Warranty Period

States warranty is valid for 2 years from purchase date, provided machine is used within specifications.

Warranty Replacement

Explains procedure for warranty claims, requiring notification, proof of purchase, and serial number.