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Linde BOC Smootharc Advance III MIG 225C User Manual

Linde BOC Smootharc Advance III MIG 225C
56 pages
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MIG 225C & 255C
Operating Manual

Table of Contents

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Linde BOC Smootharc Advance III MIG 225C Specifications

General IconGeneral
BrandLinde
ModelBOC Smootharc Advance III MIG 225C
CategoryWelding System
LanguageEnglish

Summary

Recommended Safety Guidelines and Precautions

Health Hazard Information

Information on hazards from welding processes like fumes, arc rays, and electric shock.

Personal Protection

Guidance on respiratory protection, eye protection, and suitable clothing for welding.

Cylinder Safety

Guidelines for safe handling, storage, and operation of gas cylinders.

Electrical Shock Precautions

Precautions and advice to avoid electric shock during welding operations.

User Responsibility

Outlines the user's responsibilities for safe operation, maintenance, and warranty.

Package Contents

Technical Specifications

Quick Overview

Main Functions and Controls

Explains the function of control knobs, buttons, and screen navigation.

Screen Icons and Parameters

Describes icons for welding modes, materials, wire diameter, and parameters.

Installation

MIG/MAG Process Installation

Step-by-step instructions for connecting components for MIG/MAG welding.

TIG and MMA Process Installation

Instructions for connecting the machine for TIG and MMA welding operations.

Control Panel

Main Settings (Welding Parameters)

Details how to adjust main welding parameters for different modes.

Second Settings Screen

Details how to access and adjust secondary welding parameters.

JOB Management Features

Explains how to select, save, and retrieve welding parameter settings (JOBS).

Trigger Latch Setting

Explains the 2T and 4T trigger latch settings for welding.

Service and Error Screens

Describes access to service settings and how error codes are displayed.

Test Functions and Special Notes

Instructions for gas test, wire inch, and notes on aluminium welding.

Operating Your Machine

MIG Operation Instructions

Step-by-step guide for starting up and operating the machine for MIG welding.

Inductance and Trigger Latch

Explains inductance function and 2T/4T trigger latch benefits.

TIG Operation Instructions

Step-by-step instructions for starting up and operating for TIG welding.

MMA Operation Instructions

Step-by-step instructions for starting up and operating for MMA welding.

Periodic Maintenance & Troubleshooting

Power Source Maintenance

Guidelines for routine maintenance of the welding machine's power source.

Fault Troubleshooting

Guide to troubleshooting common error codes and their solutions.

Warranty Information

Terms and Limitations

Outlines the terms and circumstances not covered by the warranty.

Warranty Period and Repairs

Specifies warranty duration and procedures for claiming repairs.

MIG Process Fundamentals

Introduction to MIG

Explains the MIG welding process, its operation, and applications.

Introduction to FCAW

Describes the Flux Cored Arc Welding (FCAW) process and how it works.

Introduction to MCAW

Explains the Metal Cored Arc Welding (MCAW) process and its characteristics.

Welding Techniques and Consumables

Discusses factors for successful welding, including techniques and consumables.

Gas Tungsten Arc Welding (GTAW/TIG)

Introduction and Process

Introduces the TIG welding process and explains its operation.

Process Variables

Details process variables like DCEN and DCEP for TIG welding.

Shielding Gas and Wire Selection

Guides on selecting appropriate shielding gases and welding wires.

Tungsten Electrode Selection

Guidance on selecting tungsten electrodes based on base metal and results.

Welding Techniques and Torch Movement

Illustrates electrode angles and torch movements for TIG welding.

Torch Positioning for Joints

Shows correct torch positioning for different TIG weld joint types.

Joint Preparation

Illustrates various joint preparations required for welding applications.

Manual Metal Arc (MMA) Process

Process Overview

Explains the Manual Metal Arc (MMA) welding process and power sources.

Welding Machine and Cables

Discusses choosing a welding machine and necessary accessories.

Welding Technique

Lists factors for successful MMA welding, including electrode and current.

Electrode Selection

Guides on selecting MMA electrodes based on parent metal and job requirements.

Types of Joints

Describes common weld joint types like butt and fillet welds and their preparation.

Fillet Welds

Explains fillet welds, their types, leg length, throat thickness, and profiles.

Welding Defects and Causes

Details common MMA welding defects and their causes.

Indicative Welding Parameters

Mild Steel Solid Wire

Provides indicative welding parameters for mild steel solid wire.

Mild Steel Flux Cored Wire

Provides indicative welding parameters for mild steel flux cored wire.

Stainless Steel Solid Wire

Provides indicative welding parameters for stainless steel solid wire.

Aluminium Solid Wire

Provides indicative welding parameters for aluminium solid wire.

Correct Application Techniques

Direction of Welding

Details correct application techniques for MIG welding torch angle and direction.

Electrical Stickout and Travel Speed

Explains the influence of electrical stickout and travel speed on weld profile.

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