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Linhai LH1100U-D User Manual

Linhai LH1100U-D
269 pages
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SERVICE MANUAL
LH1100U-D
2019.0

Table of Contents

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Linhai LH1100U-D Specifications

General IconGeneral
BrandLinhai
ModelLH1100U-D
CategoryAutomobile
LanguageEnglish

Summary

CHAPTER 1 GENERAL INFORMATION

1.1 IMPORTANT INFORMATION

General guidelines for service, parts, and safety.

1.2 V.I.N AND ENGINE SERIAL NUMBER

Procedures for identifying the vehicle and engine.

1.3 VEHICLE DIMENSIONS

Technical drawings with key vehicle dimensions.

CHAPTER 2 MAINTENANCE

2.1 PERIODIC MAINTENANCE

Schedule for regular inspection, adjustment, and lubrication.

2.2 THROTTLE PEDAL INSPECTION

Procedures for checking and adjusting throttle pedal free play.

2.3 FUEL SYSTEM

Safety precautions and checks related to the fuel system.

2.4 TOE ALIGNMENT

Method for checking and adjusting front wheel toe alignment.

2.5 BRAKING SYSTEM INSPECTION

Procedures for inspecting brake system components and adjustments.

2.6 SUSPENSION SPRING RPELOAD ADJUSTMENT

Adjusting suspension spring preload based on load.

2.7 WHEELS

Inspection of wheels for damage and tightening of wheel nuts.

2.8 TIRE PRESSURE

Maintaining proper tire pressure and inspecting tread depth.

2.9 FRAME, NUTS, BOLTS, FASTENERS

Periodic inspection of fastener tightness.

3.0 STEERING COLUMN INSPECTION

Inspecting steering column direction during assembly.

CHAPTER 3 CHASSIS

3.1 FRONT A-ARM REPLACEMENT

Procedure for removing and installing front A-arm.

3.2 REAR A-ARM REPLACEMENT

Procedure for removing and installing rear A-arm.

3.3 REAR STABILIZER BAR REMOVAL/INSTALLATION

Procedure for removing and installing rear stabilizer bar.

3.4 BOX REMOVAL/INSTALLATION

Instructions for removing and installing the dump box.

3.5 STEERING ASSEMBLY REMOVAL/INSTALLATION

Procedures for removing and installing steering components.

CHAPTER 4 FINAL DRIVE

4.1 WHEEL, HUB, AND SPINDLE TORQUE TABLE

Torque specifications for wheel, hub, and spindle fasteners.

4.2 FRONT HUB EXPLODED VIEW

Exploded view of the front hub assembly.

4.3 FRONT HUB AND KNUCKLE REMOVAL/INSPECTION

Steps for removing and inspecting front hub and knuckle.

4.4 FRONT HUB INSTALLATION

Procedure for installing the front hub.

4.5 FRONT DRIVE AXLE REMOVAL/INSPECTION

Steps for removing and inspecting the front drive axle.

4.6 FRONT DRIVE AXLE INSTALLATION

Procedure for installing the front drive axle.

4.7 FRONT DRIVE AXLE DISASSEMBLY/ INSPECTION

Instructions for disassembling and inspecting the front drive axle.

4.8 REAR HUB EXPLODED VIEW

Exploded view of the rear hub assembly.

4.9 REAR HUB AND KNUCKLE REMOVAL/INSPECTION

Steps for removing and inspecting rear hub and knuckle.

4.10 REAR HUB AND KNUCKLE INSTALLATION

Procedure for installing the rear hub and knuckle.

4.11 REAR DRIVE SHAFT REMOVAL

Steps for removing the rear drive shaft.

4.12 REAR DRIVE SHAFT INSTALLATION

Steps for installing the rear drive shaft.

CHAPTER 5 BRAKES

5.1 SPECIFICATIONS

Technical specifications for brake components.

5.2 TORQUE

Torque specifications for brake system fasteners.

5.3 BRAKE SYSTEM SERVICE NOTES

Important recommendations for brake system service.

5.4 BURNISHING PROCEDURE

Procedure for burnishing new brake pads.

5.5 BRAKE BLEEDING-FLUID CHANGE

Steps for changing brake fluid and bleeding the system.

5.6 PARKING BRAKE AND BRAKE LINE INSPECTION

Inspection of parking brake components and lines.

5.7 PARKING BRAKE ADJUSTMENT

Instructions for adjusting the mechanical parking brake.

5.8 PARKING BRAKE REAR CALIPER REMOVAL/INSTALL

Procedure for rear parking brake caliper service.

5.9 FRONT PAD REMOVAL / INSPECTION / INSTALLATION

Steps for front brake pad service.

5.10 FRONT DISC INSPECTION / REMOVAL / REPLACEMENT

Procedures for front brake disc service.

5.11 FRONT CALIPER REMOVAL/ INSPECTION / INSTALLATION

Steps for front brake caliper service.

5.13 REAR CALIPER REMOVAL/ INSPECTION/ INSTALLATION

Steps for rear brake caliper service.

5.14 REAR BRAKE DISC INSPECTION / REMOVAL / REPLACEMENT

Procedures for rear brake disc service.

CHAPTER 6 TRANSMISSION

6.1 GEARBOX DISASSEMBLY

Detailed step-by-step instructions for gearbox disassembly.

6.2 GEARBOX ASSEMBLY

Detailed step-by-step instructions for gearbox reassembly.

CHAPTER 7 Rear and Front Gearcase

7.1 REAR GEAR CASE DISASSEMBLY

Step-by-step procedure for disassembling the rear gear case.

7.2 REAR GEAR CASE ASSEMBLY

Step-by-step procedure for assembling the rear gear case.

7.3 FRONT GEAR CASE DISASSEMBLY

Procedure for disassembling the front gear case.

7.4 FRONT GEARCASE DISASSEMBLY

Detailed steps for front gearcase disassembly.

7.5 FRONT GEARCASE ASSEMBLY

Detailed steps for front gearcase assembly.

CHAPTER 8 ELECTRICAL

8.1. WIRING DIAGRAM

Complete wiring diagram of the electrical system.

8.2. STARTING SYSTEM

Explanation of starting system operation and troubleshooting.

8.3. CHARGING SYSTEM

Description of the charging system components and operation.

8.4. LIGHTING AND SIGNAL SYSTEM

Information on lighting and signal systems and troubleshooting.

8.5. THE METER

Identification and explanation of the LED meter indicators.

8.6. TROUBLESHOOTING

Table of electrical system symptoms, causes, and solutions.

8.7. CHECKING, DISASSEMBLING AND SERVICING

Procedures for checking and servicing electrical components.

CHAPTER 9 CVT Assy.

9.1 CVT Assy. DISASSEMBLY

Step-by-step instructions for disassembling the CVT assembly.