Liteville Rockshox - User Manual

Valid for
•
Liteville 301 Mk8 to Mk10
•
Liteville 601 Mk1
•
Liteville 901 Mk1 to Mk2
Syntace GmbH Am Mühlbach 5C D - 87487 Wiggensbach
Tel. +49 (0)8370 929988 Fax +49 (0)8370 929888 liteville@liteville.de
Retrofitting a Rockshox Stealth Dropper Post to a Liteville Frame
Use of a RockShox Stealth dropper post with the remote cable exiting from the bottom is possible on some Liteville frames
if a suitable hole is drilled. Note: if this hole is made, the warranty for this area of the frame is void. It should also be noted
that the Liteville crash replacement warranty (owner bears partial replacement cost dependent on age of frame). But before
you go ahead, please read the entire below instructions as they contain some important tips.
The hole must be marked in line with the lowest cable
guide and approx. 3mm above the weld.
Before drilling, use a punch to prevent slipping when
drilling.
Now using a 3.5mm drill bit make the first hole.
Then use a 8mm drill bit with very little pressure to
enlarge the hole. The lower edge of the hole should
now ideally overlap with the weld by 1-2mm.
14.12.2012

Summary

Retrofitting Rockshox Stealth Dropper Post to Liteville Frame

Drilling the Frame Hole for Dropper Post

Instructions for marking, punching, and drilling the frame hole for the dropper post remote cable.

Deburring and Cable Installation

Guidance on deburring the drilled hole and installing the dropper post remote cable.

Overview

1. Function Description
2. Important Technical Specifications and Usage Features
3. Compatibility
4. Modification Process (Drilling a Hole)
5. Cable Installation
6. Maintenance Features (Deburring)
7. Warranty Implications

This document provides instructions for retrofitting a RockShox Stealth dropper post to a Liteville bicycle frame, allowing the remote cable to exit from the bottom of the frame. This modification is applicable to specific Liteville models: 301 Mk8 to Mk10, 601 Mk1, and 901 Mk1 to Mk2. The instructions were issued on December 14, 2012.

Function Description:

The primary function of this modification is to enable the internal routing of a RockShox Stealth dropper post's remote cable through the Liteville frame. This results in a cleaner aesthetic and protects the cable from external damage. The dropper post itself allows riders to adjust their saddle height on the fly, which is beneficial for navigating varied terrain, offering better control on descents, and more efficient pedaling on climbs. By routing the cable internally, the system integrates more seamlessly with the bike's design.

Important Technical Specifications and Usage Features:

Compatibility:

• The modification is specifically designed for Liteville 301 Mk8 to Mk10, Liteville 601 Mk1, and Liteville 901 Mk1 to Mk2 frames.
• It is intended for use with RockShox Stealth dropper posts, which feature a remote cable exiting from the bottom of the post.

Modification Process (Drilling a Hole):

• Marking the Hole: The hole for the cable exit must be marked in line with the lowest existing cable guide on the frame. Crucially, it should be positioned approximately 3mm above the weld line. This precise placement is vital for proper cable routing and to minimize stress on the frame.
• Punching: Before drilling, a punch should be used to create an indentation at the marked spot. This prevents the drill bit from slipping during the initial drilling phase, ensuring accuracy and preventing damage to the frame's finish.
• Initial Drilling: A 3.5mm drill bit is used to create the first, pilot hole. This smaller hole guides the subsequent larger drill bit.
• Enlarging the Hole: An 8mm drill bit is then used to enlarge the hole. This step requires very little pressure to avoid deforming or damaging the frame material.
• Hole Overlap: Ideally, the lower edge of the enlarged 8mm hole should overlap with the weld by 1-2mm. This specific overlap is likely designed to optimize cable routing angle and potentially reinforce the drilled area by leveraging the structural integrity of the weld.
• Optional Elongation: For "perfectionists," the hole can be vertically elongated to an 8x9.5mm oval shape. This elongation is intended to create a larger radius for the cable, which can reduce friction and wear on the cable, potentially improving the dropper post's performance and longevity.

Cable Installation:

• Once the hole is prepared, the remote cable can be inserted through it.
• The cable is then fixed to the down tube using Liteville triple cable holders (Part no.: 112025). These holders are available from Syntace retailers or distributors and are essential for securing the cable and preventing it from flapping or getting snagged.

Maintenance Features (Deburring):

• Importance of Deburring: After drilling, it is critically important to adequately deburr both the inside and outside edges of the hole. Deburring removes sharp edges that could abrade or cut the remote cable.
• Deburring Tool: A spoon file is recommended for this task, suggesting that the shape of the file is important for effectively reaching and smoothing the edges, especially on the inside of the frame tube.
• Focus on the Upper Edge: Special emphasis is placed on deburring the upper edge of the hole. This is because the remote cable will contact the frame at this point, and if not sufficiently deburred, the sharp edge can cause significant wear on the cable over time, leading to premature failure.
• Testing Deburring: To test the effectiveness of the deburring, a piece of Bowden cable (a type of control cable) should be inserted into the hole and rubbed against its upper edge. If the Bowden cable shows no damage after this test, it indicates that the hole has been adequately deburred and is safe for the dropper post cable. This proactive check is a crucial maintenance step to prevent future issues.

Warranty Implications:

• Voided Warranty: It is explicitly stated that if this hole is made, the warranty for the drilled area of the frame is void. This is a significant consideration for users, as any future issues related to this specific part of the frame will not be covered under the standard warranty.
• Crash Replacement Warranty: The Liteville crash replacement warranty (where the owner bears partial replacement cost depending on the age of the frame) is also mentioned. While the standard warranty for the drilled area is void, the crash replacement policy might still apply to other parts of the frame or under specific circumstances, though the document does not elaborate on how the drilled hole specifically impacts crash replacement for the affected area. Users are advised to read the entire instructions carefully before proceeding due to these important tips and implications.

The document emphasizes the importance of following the instructions precisely to ensure proper installation and to understand the warranty implications of this modification. The detailed steps for drilling, deburring, and cable routing are designed to achieve a professional and durable outcome for integrating the RockShox Stealth dropper post.

Liteville Rockshox Specifications

General

Brand	Liteville
Model	Rockshox
Category	Bicycle Accessories
Language	English