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Little Machine Shop 1012 - User Manual

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Mini Lathe Users Guide
Model 1012 (7" x 12") • Model 1014 (7" x 14")
from LittleMachineShop.com
®
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Summary

Mini Lathe Specifications

Safety Considerations

General Safety

General safety rules for using any power tool, emphasizing common sense and responsibility.

Lathe Safety

Specific safety precautions for operating the mini lathe, covering capacity and proper usage.

Electrical Safety

Guidelines for safe electrical connections and usage, including grounding and liquid precautions.

Machine Safety

Unpacking & Preparing for Use

Initial Cleaning

Procedure to remove grease: wipe off grease, clean with mineral spirits/alcohol, then oil surfaces.

Mini Lathe Assembly

Attach feed handles, ensure smooth movement. Adjust carriage/saddle/compound rest if needed.

Mounting the Lathe

Lathe Mounting Procedures

Guidelines for securely mounting the lathe on a workbench for stability and safety.

Mini Lathe Components

Headstock

Headstock Description

Details about the motor, spindle, and chuck mounting for the lathe's headstock.

Gear Drive

Gear Drive Mechanism

Explanation of how change gears drive the lead screw for power feed and thread cutting.

Tailstock

Tailstock Functionality

Description of the tailstock's nut, bolt, quill, and Morse taper for supporting work.

Carriage;Saddle

Carriage;Saddle Operation

How the carriage/saddle moves, its feed handles, and tool post mounting.

Motor

Motor Specifications

Details on the lathe's 250 Watt motor and recommendations for servicing.

Lathe Operations and Maintenance

Starting Procedure

Step-by-step guide to safely start the mini lathe, including switch settings and initial run.

Other Considerations Each Time You Start the Lathe

Maintenance

Before Use Maintenance

Essential pre-operation checks: inspect for damage, rectify issues, test operation, and apply oil.

After Use Maintenance

Post-operation tasks: cleaning swarf, drying components, and lightly oiling machined surfaces.

Motor Brushes

Procedure for changing motor brushes located beneath the headstock.

Cleaning Procedures

Key cleaning steps: using a paintbrush for swarf, cleaning the lead screw, and top-down cleaning.

Lubrication

Adjustments

Carriage Adjustments

How to adjust carriage retainers to prevent chatter by adjusting screws and lock nuts.

Cross Slide Gibs

Cross Slide Gib Adjustments

Procedure for adjusting the cross slide gibs to ensure smooth movement without play.

Cross Slide Nut

Cross Slide Nut Adjustment

How to adjust the cross slide nut to remove free play from the feed handle.

Compound Rest Gibs

Compound Rest Gib Adjustments

Procedure for adjusting the compound rest gibs for smooth movement.

Apron Position

Apron Position Adjustment

How to adjust the apron to center the half nuts horizontally on the lead screw.

Tailstock Position

Tailstock Position Alignment

Procedure for aligning the tailstock with the spindle using adjustment screws.

Half Nuts

Half Nuts Adjustments

Adjusting half nut gibs for play and the half nut closing limit.

Lead Screw Mounting

Lead Screw Mounting Brackets

Adjusting right and left lead screw mounting brackets to prevent binding.

Overview of Lathe Operations

Basic Turning

Guidelines for setting up the lathe for simple turning operations, planning work and using instruments.

Turning Setup

Selecting and mounting the tool, setting center height, and checking overhang for turning.

Manual Turning

Manual Turning Steps

Step-by-step instructions for turning the outside diameter of a workpiece manually.

Turning with Auto Feed

Turning with Auto Feed Steps

Instructions for using the power carriage feed for turning operations.

Bevel Cutting

Bevel Cutting Procedure

How to set the compound rest and use the cross slide for cutting bevels or tapers.

Screw Cutting

Screw Cutting Process

Overview of the skill and accuracy required for screw cutting, including gear configuration.

Facing

Facing a Workpiece

Steps for facing the end of a workpiece, including tool setup and feed.

Turning Angles

Turning Angles Methods

Methods for turning angles or tapers using the compound rest or tailstock offset.

Using A Lathe Chuck

Mounting Work in a 3-Jaw Chuck

How to mount work in the 3-jaw chuck, noting accuracy limits and the chucking procedure.

Changing Chuck Jaws

Changing Chuck Jaws Procedure

Steps for removing and installing inside and outside jaws on a 3-jaw chuck.

Grinding Tool Bits

Tool Bit Grinding Terms

Explanation of key terms like cutting edge, nose, side rake, and relief angles for tool bits.

How to Grind Tool Bits

Grind the Front Relief

Grind front relief at 10° angle, creating the front cutting edge angle.

Grind the Left Side Relief

Grind left side relief at 10° angle; side cutting edge can be parallel to the tool blank.

Grind the Top Rake

Grind top rake combining back and side rake (12° side, 8° back for steel/aluminum).

Round the Nose

Create a nose radius for tight corners or better finishes, appropriate for the tool bit.

Tool Post

Adjusting Tool Bit Height

Setting tool bit height to spindle center height using shims or feeler gauges.

Quick Change Tool Post

Upgrade for easy tool bit height adjustment; OXA size is suitable for this lathe.

Changing Gears for Cutting Threads

Gear Positions and Setup

Explanation of gear positions (A, B, C, D) and factory setup for normal turning.

Gear Chart for Cutting Imperial Threads (Inch)

Imperial Threads Gear Chart

Table correlating thread per inch with required gear configurations.

Gear Chart for Cutting Metric Threads (mm)

Metric Threads Gear Chart

Table correlating metric thread pitch with required gear configurations.

Threading Dial

Threading Dial Function

Explanation of the threading dial's purpose in aligning cutting tool passes.

Threading Dial Divisions

Threading Dial Divisions Table

Table showing dial divisions for engaging half nuts for various threads per inch.

Threading Process

Threading Process Steps

Detailed steps for making multiple passes to cut a thread to full depth correctly.

Tool Bits for Threading

Threading Tool Bit Profile

Description of the correct profile for a threading tool bit, including angles and tip flat.

Compound Angle

Compound Angle for Threading

Setting compound rest at 29.5° for thread cutting to prevent chatter.

Setting the Cutting Tool

Align Tool Bit to Work

Align tool bit to center height using center gage, checking alignment with V-shaped cutout sides.

Optional Accessories

Optional Accessories List

List of available accessories for the mini lathe, with part numbers.

Common Accessories

Common Accessories Examples

Examples of common accessories such as chucks, rests, and faceplates.

Tooling Packages

Tooling Packages Information

Information on tooling packages offering essential tooling at a discount.

Replacement Parts

Replacement Parts Availability

Information on where to find replacement parts for models 1012 and 1014.

Parts Drawing Model 1012

Parts Drawing Model 1012 Details

Exploded view diagram showing all numbered parts for Model 1012.

Parts List Model 1012

Parts List Model 1012 Items

Detailed list of parts for Model 1012, including part numbers and quantities.

Parts List Model 1012

Parts List Model 1012 Continued

Continuation of the detailed parts list for Model 1012.

Parts Drawing Model 1014

Parts Drawing Model 1014 Details

Exploded view diagram showing all numbered parts for Model 1014.

Parts List Model 1014

Parts List Model 1014 Items

Detailed list of parts for Model 1014, including part numbers and quantities.

Wiring Diagram (100-120 V)

Wiring Diagram Details

Schematic diagram illustrating the electrical wiring for the XMT-1125 control unit.

Little Machine Shop 1012 Specifications

General IconGeneral
BrandLittle Machine Shop
Model1012
CategoryLathe
LanguageEnglish

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