This document is an operating manual, guarantee document, and service log for an LMC (Lord-Münsterland-Caravan) caravan. It provides comprehensive information on the operation, maintenance, and handling of the caravan and its equipment, along with details regarding the leak-tightness guarantee.
The manual emphasizes safe and environmentally responsible use of the caravan. It highlights the importance of reading information on gas equipment, the 12V and 230V electrical systems, and general safety instructions. Warning signs are used throughout the manual to indicate potential health hazards or dangers of accident or injury. The manufacturer reserves the right to vary the form, equipment, and technology due to continuous development, and no claims based on the manual's contents will be admitted for such variations.
Vehicle Data and Guarantee
The document includes sections for customer and dealer addresses, as well as detailed vehicle data such as model, type, key number, chassis number, serial number, date of first registration/transfer, and guarantee expiry date.
LMC Caravan GmbH provides a five-year leak-tightness guarantee for vehicles from model year 2002 (three years for models up to 2001), ensuring no moisture penetration into the interior compartment. This guarantee is conditional on annual service by an authorized LMC workshop within two months of the anniversary of the first registration or transfer date. Improper handling, damage from improper repairs, or natural forces (e.g., flooding) are excluded from the guarantee.
In case of a leak, LMC Caravan GmbH undertakes to rectify affected parts free of charge or replace them. Consequential damage claims are not accepted. Leakage must be reported in writing to LMC Caravan GmbH or an authorized dealer within 15 days, accompanied by the guarantee document with service marks. The cost of each service is DM 200 (including VAT) and is borne by the guarantee holder.
Caravan Mass Calculation
The manual provides a sample calculation of caravan mass, adhering to European Parliament and Council Directive 97/27/EC and EC Directive EN 1645-2. Key terms and specifications include:
- Total technically permissible mass(es): Formerly "maximum permissible gross weight."
- Unladen mass in running order: Formerly "unladen weight," including standard equipment (fluids like fresh water and gas to 90% capacity + cable drum), without optional extras.
- Maximum load: The mass that must not be exceeded by personal equipment or optional extras.
For example, for a DOM 510 RD model:
- Total technically permissible mass: 1400 kg
- Unladen mass in running order: 1150 kg (42 kg gas, 36 kg water, 6 kg cable drum) = 1234 kg
- Maximum possible load: 166 kg
- Maximum load calculated from personal equipment: 40 kg (10 kg/bed), 57 kg (10 kg/m installation length), 30 kg (optional extras) = 127 kg
- Remaining load: 39 kg
The total technically permissible mass and axle load must not be exceeded when loaded.
Operation Features
- Hitching and Unhitching: Detailed instructions are provided for safely connecting and disconnecting the caravan to a towing vehicle, including the use of the stabilising handle and coupling handle. Safety instructions emphasize one-person operation and proper handling of the stabilising handle.
- Towbar Support Wheel: Instructions for adjusting and securing the towbar support wheel are given, stressing the importance of winding it to the top position before travel.
- Parking Supports: The height of the parking supports can be adjusted with a crank handle. It is crucial to wind them up to the topmost position before travel to prevent accidents.
- Setting up the Caravan: Advice on choosing a level and firm ground surface, avoiding muddy places, and using parking supports and wheel chocks to secure the caravan. Parking supports should not be used as jacks.
- Awning: The awning can be connected to a groove on the right-hand side of the caravan.
- Key and Entrance Door: The caravan comes with three copies of a single key for all external locks (entrance door, storage compartments, towbar box, fresh water filler hole). Instructions for internal locking of the entrance door are also provided.
- Cupboard and Hinged Locks: Descriptions of tugbar handles, twistlocks, and gib and cotter mechanisms for securing internal storage.
- Loading the Caravan: Guidelines for safe loading, including not exceeding permissible drawbar load, axle load, or total mass. Load distribution should be even, with the center of gravity above the trailer axle to prevent skidding. Roof load is limited to 50 kg (including air conditioning), with an additional 30 kg for an awning.
- Ventilator Windows: Side, front, and rear windows can be opened for ventilation. Instructions for opening, closing, and securing them during travel are provided, along with a warning about injury/accident if not properly closed.
- Sliding Windows: Instructions for opening and closing by releasing a lock and pushing the window.
- Multi-function Roller Blind: Details on operating blackout and insect protection blinds, including setting them in different positions. A warning advises against allowing blinds to shoot upwards to prevent damage.
- Roof Light Extension: The roof light can be adjusted to three positions. Instructions for opening, closing, and operating the insect protection blind and blackout slats are included.
- Lift-up Tilting Roof (optional extra): Instructions for opening and closing, involving locking buttons, bow-type handles, and swivel bolts.
- Dining Table / Variable Table: The dining table can be lowered to create an additional berth.
- Corner Seating Unit: Storage compartments are located beneath the seat cushions.
- Beds: Caravans are fitted with double or single beds, with storage compartments underneath accessible by lifting bed overlays or from outside.
- Groups of Seats: Seating units can be rearranged to form another berth.
Refrigerator
- Function: Operates on 12V DC (during journey), 230V AC, or liquid gas.
- Usage: Interior should be cleaned before first use. Pre-cooling and loading shortly before travel are recommended. Hot food/drinks should not be packed into a switched-on refrigerator. Food should be stored in sealed containers.
- Control Panel: Used for setting mode, switching on/off, and temperature regulation.
- 12V ON/OFF toggle switch (red)
- 230V ON/OFF toggle switch (green)
- Control knob for 230V temperature
- Rotary knob for gas supply
- Control knob for gas temperature
- Pushbutton for igniter (red)
- Warning: Never have more than one energy source switched on simultaneously to avoid damage.
- 12V Operation: Only during journey with towing vehicle engine running. Switch off gas operation.
- 230V Operation: Check fault-current circuit breaker. Switch off gas or 12V operation. Set control knob to 7.
- Gas Operation (Piezo Ignition): Switch off 12V/230V. Open gas shut-off valve. Press and rotate rotary knob to "flame" symbol, set control knob to 5. Hold rotary knob down and press igniter button until flame burns. Hold for 10-15 seconds to override safety pilot. Flame can be checked through a viewing glass.
- Gas Operation (Automatic Ignition): Turn switch to 1, LED flickers. Hold rotary knob down until LED goes out, then hold for another 10-15 seconds.
- Switching off Gas: Turn rotary knob to dot symbol, close shut-off valve.
- Temperature Control: 12V operation is non-stop. 230V operation uses settings 3-5. Gas mode uses a medium setting after operating temperature is reached.
- Door Locking Mechanism: Must be locked before travel.
Gas Cooker
- Safety: Open hinged and roof windows during cooking. Cooker flames are not for heating. Close gas shut-off valve during prolonged breaks and before travel. Not permitted at service stations.
- Cleaning: Grating can be removed for cleaning.
- Ignition: Lift cover plate, place heat shield. Press and rotate rotary knob for desired burner. Light gas. Hold rotary knob for 15 seconds to override safety pilot. "Large flame" is high setting, "small flame" is low setting.
- Termination: Turn rotary knob to the right, close gas shut-off valve.
Toilet
- Function: Fitted with a removable septic tank and electric water flush.
- First Use: Take out septic tank, swivel drain connection piece upwards, unscrew cap. Measure toilet chemicals, add 2 liters of water.
- Environmental Tip: Use chemicals according to manufacturer's specification.
- WC Model (1): 17-litre septic tank. Level indicator (3) lights up when tank needs emptying. Flush button (1), control lever for piston valve (2).
- Water Flushing WC Model (1): Water from fresh water tank or subterranean supply. Press flush button (1). If simultaneously activated leftwards, toilet base opens, waste water flows, and flush cleanses. Release button to terminate. Turn button opposite direction to close.
- WC Type 2: 20-litre septic tank. Level indicator (3) turns red when tank needs emptying. Flush and slider control button (1), toilet paper holder (2).
- Water Flushing WC Type 2: Press flush and slider control button (1). If simultaneously activated leftwards, toilet base opens, waste water flows, and flush cleanses. Release button to terminate. Turn button opposite direction to close.
- Toilet Paper: Pull holder (2) out of housing, take paper, return holder.
- Emptying Septic Tank: Only at special disposal stations. Tank can only be removed when toilet base is closed. Open compartment door, press retaining clip (4), pull tank out using handle (5). Hold upright, rotate drain connection piece (6) upwards, unscrew cap. Lift tank, press ventilation valve (7) until empty. Clean inside and out. Add chemicals, lock drain connection piece, push tank back until retaining clip engages.
Electrical System 12V / 230V
- 12V Chassis: 13-pin connector plug as standard. Fog warning lamp on left-hand side. Check 7-pin connector plug if 13-pin socket is not present.
- 12V Power Supply: Water pump and living room lighting (washroom and kitchen light) are supplied. The power supply unit is designed for additional 12V electrical loads. A vehicle fuse (3) prevents short circuits.
- 230V Power Supply: Via CEE 17 standard socket. Located on left or right side of vehicle.
- Connection: Release hinged cover (1), swing upwards. Link power cable, ensuring hinged cover clicks into place. Fold down hinged cover. To disconnect, press blue lever downwards before pulling out.
- Fault-current Circuit Breaker: Located in the wardrobe. Provides personal safety and line protection (switches off at 10mA fault current).
- Line Protection: Cuts out under excessive load (above 13A) or short circuit. Connecting bridge (1) jumps downwards. Press upwards to restore power.
- 12V Overload: Fault-current circuit breaker (2) jumps out approx. 0.2 cm. Press in to restore 12V system. Repeated jumps indicate a fault.
Water Supply
- Source: Fresh water tank or town water supply connection (accessory).
- Warning (Health Hazard): Use only public water supply. Add disinfectant if in doubt. Do not leave water in tank for long periods.
- Consumers: Sink tap, wash area tap, hand shower, toilet flushing.
- Filling: Lockable filler opening on vehicle side panel. Turn key 180° left, press cap (1), turn left, take out. Ensure no water escapes during filling.
- Immersion Pump: Located in fixed tank (bed or seat box). Controlled by electrically powered water taps.
- Warning: Only activate immersion pump when tank is full. Shake pump if air bubble prevents water flow. Drain system if frost danger. Repairs/modifications only by specialist personnel.
- Cleaning Water Tanks: Use commercially available detergents/sterilisers. Tanks should be cleaned as follows: empty, fill with sterilising agent (follow instructions), fill with fresh water, drain, rinse pipes.
- Usage: Consult instructions before first use.
- Filling: Turn on hot water tap (preselection mixer or single-lever mixer to "hot"). Leave fittings open until Therme fills and water flows.
- Drawing Water: Set mixer fitting(s) or pre-mix valve to desired temperature. Turn on pump. Turn off pump after water is drawn.
- Draining: Disconnect water pump power. Turn on all water taps. Set pre-mix valve to "hot" if applicable. Open drain valve (4). Check for water flow. Shut drain valve after draining.
- Electrical Operation: Switch on control panel. Indicator lamp shows status. Thermostat controls water temperature at 55°C.
- Provisions: Switch off when not in use. Drain if frost danger (frozen water can burst heater). No check valve in cold water line between heater and immersion pump. Use pressure reducer if connected to central water supply or powerful pump (pressure must not exceed 1.2 bar). Safety/drain valve must be installed in cold water feed. Not recommended for drinking water.
- Warning: Do not operate electrically without water.
Gas Cylinder System
- Operating Pressure: 30 mbar. Supplies gas to cooker, heating, and refrigerator. Cylinders not included.
- Compartment: Accessible from outside. Accommodates max two 11 kg cylinders. Each has separate mounting and safety strap. Only one cylinder can be connected at a time (unless optional automatic switching device is used). Cylinders must have safety valve and pressure regulator (30 mbar).
- Changing Cylinder: Open compartment. Close main shut-off valve (1). Loosen coupling nut (2) (right turn). Release safety strap (4). Loosen strap until cylinder can be removed.
- 1: Cylinder safety valve with main shut-off valve
- 2: Coupling nut (left-hand thread)
- 3: Pressure regulator (30 mbar) with safety valve
- 4: Safety strap
- After removal, screw valve nut to connecting thread, pull protective cover over valve. Mounting units for 5 or 11 kg cylinders.
- Installation: Reverse sequence. Ensure screw coupling (2) to safety valve is leak-proof. Cylinder(s) secured with strap(s) to prevent twisting. Compartment securely locked.
- Gas Shut-off Valves: Located on kitchen panel or under kitchen drawer.
- 5: Gas cooker
- 6: Refrigerator
- 7: Heater
- Warning: Do not connect to town or long-distance gas supply. No changes to installation. Check equipment for leak-tightness and working order every two years and after opening screw couplings, by authorized professionals. Check gas hose regularly; replace immediately if leakage suspected. Do not seal bottom ventilation of compartment (e.g., with slush or cloths) to allow gas to flow out in case of leakage.
Refrigerator Ventilation Grilles
- Maintenance: Check for penetration from time to time.
- Covers: Mount covers when caravan not used for extended periods, in winter (under 0°C), or before washing vehicle.
- Installing Cover: Clip cover (B) to top of grille, turn two clamps 90° left with coin/screwdriver. Clamp slots must be vertical.
- Removing Cover: Rotate clamps 90° right, take off cover.
Heater (SL 3002 / SL 5002 / SLP 3002)
- Operation (SLP Heater): Open cylinder valve and shut-off valve in gas supply line. Turn control handle (1) to thermostat settings 1-10. Press control handle (1) downwards, rapidly press pressure igniter (2) until flame burns. Hold control handle (1) for 10 seconds to override safety pilot. Watch through viewing window for 10 seconds to ensure flame continues to burn. If flame goes out, there is air in the line (closed valve or cylinder change).
- Warning: Do not re-ignite within 2 minutes (explosion danger). T-shaped chimney top essential for operation during journey.
- Switching Off: Turn control handle (1) to position 0. For extended periods, close cylinder valve and shut-off valve.
- Changing Battery (Automatic Ignition System, SL Operation): Switch off heater. Take off heater cover (1). Release battery cassette (press locking lever left, swivel out). Insert new temperature-resistant mignon batteries. Insert cassette (press locking lever right until it locks). Replace batteries at start of every heating season.
Maintenance and Servicing
- Maintenance Intervals: "First service" by LMC authorized dealer 12 months after acquisition. All other services annually. Servicing according to operating instructions.
- Gas Installation: Checked every two years by liquid gas technician. Confirmed on test certificate (DGVW G 607 or G 608). Owner responsible for timely checks. Safety gas regulator replaced after six years.
- Lubrication: Every 2,500 km and at least once a year: spindle of turn-out support, grease points on overrunning unit, connecting rod of overrunning unit (below rubber collar), handbrake lever.
- Chassis: Clean with commercial cleaners, waxes, polishes. Treat metal parts with anti-corrosion agents. Do not spray chassis directly near refrigerator ventilation. Put on cover before washing.
- Decorative Strips and Badging: Do not treat with high-pressure cleaner or tar remover.
- Preservative Agent: Protects vehicle surface from environmental influences and mechanical effects. Apply hard wax preservative agent at least twice a year.
- Care of Window Panes: Acrylic glass. Do not dry rub (causes scratching). Clean with rubber sponge and water. Add standard rinsing agent for extreme dirt/grease.
Vehicle Care
- Interior (Fabric Upholstery): Treat with special detergents or dry foam and a brush.
- Curtains: Dry clean only (washing causes shrinkage).
- Furniture: Clean with commercially available detergent.
- Shower Room (Plastic Parts): Clean with pure soap or light-duty detergent. Do not use scouring agents or solutions (e.g., nail varnish remover) to avoid spoiling shiny surface.
- Toilet (Plastic Parts): Clean with commercially available detergents. Refer to separate brochure for cleaning/maintenance.
- Cooker and Sink (Stainless Steel): Clean with commercially available non-scouring cleaning agents, waxes, polishes. Cooker grate can be removed. Be careful not to damage thermoelectric elements on gas burners. Clean gas burners regularly with a brush.
Ventilation
- Winter: Ventilate and air out caravan to prevent high air humidity from inhaled air, cooking fumes, snow, and wet clothing. Keep roof lights open. Use commercial room dehydrators.
- Winter Operation: Condensation forms at low temperatures. Heat caravan with heater on maximum, open ceiling cupboards, curtains, blinds for optimal ventilation. Only heat with circulating air unit switched on. Wipe off condensation if it forms.
Driving Hints
- Drive Safely:
- No one in caravan while vehicle is in motion.
- Close all gas shut-off valves before journey (except appliances allowed to run while moving, e.g., heater in some countries).
- Gas appliance operation not permitted at service stations or on ferries.
- Close ventilator windows and roof lights.
- Check all doors, flaps, drawers are locked, and awning is wound in.
- Secure all baggage.
- Adjust driving to altered characteristics when loaded.
- Wind up and secure parking supports and towbar support wheel.
- Mount two external mirrors on towing vehicle.
- Be aware of caravan width.
- Check lighting and indicators before journey.
- Remove foliage, ice, snow from roof.
- Adapt speed to traffic, road, and load.
- Driving stability and braking depend on tyre adhesion, especially on slippery roads. Drive well below speed limit in unfavorable conditions.
- Braking Performance: Different from single vehicle. Practice braking. Takes longer to stop. Influenced by load.
- Warning (Danger of Accident): Overrunning brake not controlled by anti-lock braking system. Apply brakes gently then increase pressure to avoid jolts.
- Contact-breaking Cable: Serves as emergency brake if caravan breaks away. Length must allow freedom for sharp bends without actuating handbrake.
- Hand-operated Parking Brake and Spring Energy Accumulator: Power introduced to wheel brake. Spring energy accumulator prevents backward rolling. Pull lever vigorously for sufficient deceleration.
Laying up the Caravan Temporarily
- Park safely, secure against rolling. Increase tyre pressure to 3.5 bar or jack up caravan to avoid pressure points and spare wheel bearings.
- Do not apply hand-operated parking brake.
- Spray 13-pin socket contacts with contact spray.
- Recharge auxiliary battery, disconnect one terminal clamp.
- Drain fresh and waste water systems completely, open tanks for ventilation. Drain water pipes.
- Drain water boiler.
- Drain and clean toilet septic tank.
- Defrost and clean refrigerator, leave door partially open.
- Air caravan regularly.
- Before resuming use: Rinse water pipes with fresh water.
Travel Tips
- Travel Preparations: Decide travel plans, check important items.
- Before Leaving: Plan route (use automobile clubs/tourist associations). Comply with vaccination requirements. Divert/cancel post/newspapers. Leave holiday address note.
- Documents: Identity card/passport, driving license, permit, log book, green insurance card, vaccination certificates, international health insurance certificates, dog documents, road maps, camping guide, guidebook.
Getting the Caravan Ready
- Check serviceability, inspect vehicle.
- Check gas supplies.
- Fill fresh water tanks at destination to save weight.
- Drain waste water tank.
- Empty septic tank.
- Check emergency tools.
- Take power supply cable (adapter cable) and cable drum.
Household and Camping Set Up
- Make a list of necessary objects for living, camping, and leisure activities to avoid forgetting items.
Rating Plate (Type Plate)
- Attached to front storage compartment. Vehicle identification number on right-hand towbar. Advise authorized dealer of VIN when ordering supplies.
Tyre Pressures
A table provides tyre pressure specifications for various tyre types at 100 km/h and 130 km/h:
| No. |
Tyre type |
Load index |
Carrying capacity at 100km/h |
Bar |
Carrying capacity at 130km/h |
Bar |
| 4 |
175/70 R 14 |
84 |
550 kg |
2.7 |
500 kg |
2.5 |
| 5 |
195/65 R 14 |
89 |
640 kg |
2.7 |
580 kg |
2.5 |
| 7 |
185 R 14 C reinforced |
94 |
735 kg |
3.2 |
670 kg |
3 |
| 8 |
185 R 14 C 8PR |
102 |
895 kg |
4.5 |
850 kg |
4.5 |
| 9 |
185 R 14 C 6PR |
99 |
815 kg |
3.75 |
775 kg |
3.75 |
| 10 |
205/65 R 15 reinforced |
87 |
855 kg |
3.2 |
775 kg |
3 |
| 11 |
185/70 R 14 |
91 |
615 kg |
2.7 |
560 kg |
2.5 |
| 12 |
195/70 R 14 |
90 |
660 kg |
2.7 |
615 kg |
2.5 |
| 13 |
195/70 R 15C |
104 |
945 kg |
4.5 |
900 kg |
4.5 |
| Maximum loading of tyres can be increased by 5-10% due to legal requirements. |
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LMC Service Schedule
The service schedule outlines visual inspections, measurements, and spraying with special sealing compound to maintain the caravan's leak-tightness guarantee.
1. Visual inspection inside and outside:
- Wheel arches
- Connections of floor platform to rear, left-hand, right-hand, and front panels.
- Connections of rear panel to left-hand and right-hand side panels.
- Connections of front panel to left-hand and right-hand side panels.
- Connection of body and driver's cab.
- Connections of roof to rear, left-hand, right-hand, and front panels.
2. Measurements:
- Measurements of the floor platform at connection points using a dampness measurement device. Dampness values up to 20% are normal.
- Measurements in the inner compartment around specified connection points, windows, and roof openings. Dampness values up to 20% are normal. (If values exceed 20%, check for condensation).
3. Spraying with special sealing compound:
- Wheel arches
- Cutout edges in the floor platform
- Plate joints
The document includes service record pages for 12, 24, 36, 48, and 60-month services, where defects are noted and confirmed by an LMC dealer's stamp and signature. A section for "Change of vehicle ownership" is also provided.
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