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LNS ECO LOAD Series User Manual

LNS ECO LOAD Series
67 pages
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Instruction manual
ENG
9.ECO.01.ANG
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LNS ECO LOAD Series Specifications

General IconGeneral
BrandLNS
ModelECO LOAD Series
CategoryLathe
LanguageEnglish

Summary

Introduction

Safety Instructions

Do not handle without knowledge; observe safety instructions for bar feed system and lathe.

Floor Plan

Provides dimensional drawings and layout of the ECO LOAD machine and its relation to the lathe.

Technical Data

Lists technical specifications like bar diameter, length, weight, and power supply.

Installation

Lifting Plan

Illustrates the recommended method for lifting the bar feeder system using a crane.

Feeder-Lathe Distance

Specifies the optimal distance between the feeder and lathe for efficient operation.

Vertical Alignment

Details the steps for adjusting the vertical position of the bar feeder.

Horizontal Alignment

Explains how to ensure the feeder is level and aligned horizontally with the lathe.

Securing to Floor

Provides instructions on how to securely fasten the machine to the floor.

Mechanical Installation

Loading System Assembly

Instructions for assembling the loading system components using provided bolts.

Bar Magazine Assembly

Steps for installing and securing the bar magazine, including ramps and support.

Commissioning

Connections

Details the requirements for power supply and compressed air connections for the feeder.

Pneumatic Diagram

A schematic illustrating the pneumatic components and their connections within the system.

Safety

Explains the function of the emergency stop button and safety switches on the feeder.

Electrical Components

Layout of Electrical Components

Diagram showing the physical arrangement of electrical components and a table identifying them.

Electrical Control Cabinet

Illustrates the internal layout of the electrical control cabinet with component labels.

Electrical Diagrams

Detailed electrical circuit diagrams for the machine's control, power, and interface systems.

Inputs / Outputs

Explains the purpose and schematic representation of various input and output signals.

CPU I/O Description

Lists and describes the I/O signals for the CPU224 and EM223 modules.

Standard Interface Europe

Shows the wiring diagram and pin assignments for the European standard interface.

Interface USA

Shows the wiring diagram and pin assignments for the US standard interface.

Start-Up Procedure

General Comments

General advice on bar placement and pusher-bar function for startup.

Adjusting the Machine

Instructions for adjusting the machine's diameter setting using the hand-wheel.

Loading Table Slant Adjustment

Details how to adjust the loading table's slant based on bar stock cross-section.

Loading Fingers Adjustment

Steps for adjusting the loading fingers, including rake and height settings.

Bar Stops Adjustment

Instructions for adjusting the bar stops to ensure single bar loading.

Pusher Selection

Guidance on selecting and replacing the pusher-bar based on bar diameter.

Optimising Bar Remnant

Recommendations for reducing bar remnants by optimizing bar length calculation.

Operating Procedure

Control Panel Overview

Explains the function keys (F1-F8) and basic operation of the TD 200 control panel.

TD 200 Control Panel Operation

Step-by-step guide for accessing and using functions F1-F8 on the TD 200 control panel.

Functions F1 - F8 Explained

Detailed explanation of functions F1 through F8 and their impact on machine operation.

Remote Control

Identifies the buttons and their functions on the remote control unit.

Manual Mode

Instructions for operating the feeder in manual mode.

Automatic Mode

Step-by-step guide for starting and operating the feeder in automatic mode.

Alarms List

Lists common alarms, their text, and potential causes or descriptions.

Programming

Function Switches

Explains the purpose and settings of the function switches for programming.

Function Switch Descriptions

Provides detailed explanations for different switch settings and their operational effects.

Wiring Description

General comments on wiring, relays, inputs, and power supply.

Working Modes

Details two working modes: chuck signal only and chuck signal with M-code.

Program 1 Interface Signals

Timing diagrams for interface signals in Program 1, illustrating signal flow.

Program 2 Interface Signals

Timing diagrams for interface signals in Program 2, including M-function.

Programming Example

A flowchart illustrating a sample programming sequence and dip switch settings.

LNS Agencies

Spare Parts

Frame Assembly Parts

Provides an exploded view and part list for the FRAME assembly.

Stand Assembly Parts

Provides an exploded view and part list for the STAND assembly.

Cover Assembly Parts

Provides an exploded view and part list for the COVER assembly.

Feeding Device Parts

Provides an exploded view and part list for the FEEDING DEVICE assembly.

Bar Pusher Assembly Parts

Provides an exploded view and part list for the BAR PUSHER assembly.

Axial Displacement Parts

Provides an exploded view and part list for the AXIAL DISPLACEMENT assembly.

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