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Lodestar CM Hoist User Manual

Lodestar CM Hoist
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Operating, Maintenance
& Parts Manual
83874
627-T
®
Electric Chain
Rated Loads
1/8 through 3-Tons
125 kg through 3000 kg.
Follow all instructions and warnings for
inspecting, maintaining and operating
this hoist.
The use of any hoist presents some risk of personal
injury or property damage. That risk is greatly
increased if proper instructions and warnings are
not followed. Before using this hoist, each operator
should become thoroughly familiar with all warnings,
instructions, and recommendations in this manual.
Retain this manual for future reference and use.
Forward this manual to the hoist operator.
Failure to operate the equipment as directed in the
manual may cause injury.
Before using the hoist, fill in the information below.
Refer to the hoist identification plate.
Model Number ____________________________
Serial Number ____________________________
Purchase Date ____________________________
Voltage __________________________________
Rated Load ______________________________

Table of Contents

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Lodestar CM Hoist Specifications

General IconGeneral
BrandLodestar
ModelCM Hoist
CategorySewing Machine
LanguageEnglish

Summary

Rated Loads

United States Master Parts Depots

Canadian Service Centers

Safety Precautions

WARNING: Operator Responsibilities

Essential safety instructions for hoist operators to prevent serious injury or death.

CAUTION: Operator Responsibilities

Important safety instructions for hoist operators to prevent minor or moderate injury.

Hoist Safety is Up To You

Choose the Right Hoist for the Job

Guidelines for selecting a hoist with appropriate capacity and type for the specific job application.

Inspect

Procedures for visual inspection of hoists before use to ensure safe operation.

Use Hoist Properly

Guidelines for correct hoist operation, including load alignment and hook usage.

Lift Properly

Safe lifting practices, ensuring clear areas and avoiding lifting people.

Maintain Properly

Procedures for cleaning and lubricating hoists to ensure safe and reliable operation.

Accessories

Installation

Attaching Load Chain

Procedures for attaching the load chain to the dead end block on various Lodestar hoist models.

Installing the Suspension

Instructions for installing suspension assemblies on single and double reeved units.

Power Supply and Electrical Connections

Proper Phasing

Procedure for checking motor rotation direction in three-phase hoists for correct operation.

Checking Limit Switch Operation

Procedure for testing and adjusting upper and lower limit switches for correct hoist stopping points.

Checking for Adequate Voltage at Hoist

Procedure to verify sufficient voltage supply to the hoist for proper operation under load.

General

Operating Instructions

Guidelines for operating the hoist, including load application, trolley movement, and motor-driven trolley use.

Safety Procedures

Crucial safety guidelines for lifting, load handling, and personal protection when operating the hoist.

Inspection

Procedures

Steps for maintaining continuous and satisfactory operation through regular inspection of hoist parts.

Load Chain

Maintenance

Adjustments

Limit Switches

Steps for troubleshooting and adjusting limit switches if they are not operating correctly or stopping the hook.

Recommended Spare Parts

Troubleshooting

All Hoists

Common hoist problems and their probable causes and recommended remedies for all hoist models.

Two Speed Hoist

Troubleshooting common issues specific to two-speed hoist operation and their solutions.

Electrical Data

Wiring Diagrams

Assembly Instructions

Removal and Installation of Load Chain

Instructions for properly removing and installing the load chain, including methods and precautions.

Testing

Part Numbers for Brake Components

Hoist Frame Components General Layout

Lodestar Hoist Upper Suspension

Lodestar Lower Hook Block Assembly

Lodestar Hoist Gearing Components

Lodestar Hoist Brake Components

Lodestar Hoist Limit Switch Components

Lodestar Hoist Liftwheel Components

Lodestar Hoist Motor End Components

Contactor Plate Assemblies

Lodestar Hoist Control Station

Series 635 Low Headroom Trolley Parts List