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Lukas HP 25/ T700R - User Manual

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Operating Instructions -
Re-railing Technology
84072376585 GB
HP Cylinders
(Translation of the original operating instructions)
Edition 12.2011

Questions and Answers

Summary

Hazard Classes

Safety Note Categories

Explains safety note categories, symbols, keywords, definitions, and consequences of safety notes.

Personal Protective Equipment (PPE)

Lists required PPE like helmets, gloves, and shoes for safe operation.

Product Safety

General Safety Principles

LUKAS products designed for safety; adherence to instructions is crucial.

Operational Safety Precautions

Critical measures like avoiding caught parts, wearing PPE, and inspecting equipment.

Equipment Handling and Restrictions

Unauthorized changes, legible notices, pressure limits, spare parts, and transport.

Proper Use

Intended Application and Accessories

Cylinders for re-railing; essential accessories like base plates and multistage sets.

Device Designation

Cylinder Naming Convention

Deciphers codes for variant, type, design, stroke, and special features.

Functions and Performance

HP Cylinder Description and Safety

Double-acting cylinders, quick-stop couplings, and integrated safety valves.

Operating Control and Hydraulic Supply

Piston rod control via valves and recommended hydraulic supply.

Connecting the Equipment

Hydraulic Connections and Coupling

Quick-disconnect couplings for pump unit connection and coupling procedure.

Operation

Cylinder Installation and Grounding

Load security, ground conditions, underplates, and piston guard plate usage.

Load Application and Multi-Cylinder Use

Central load application, side load avoidance, and multi-cylinder operation.

Commissioning and Initial Operation

Safety, connection checks, de-aeration, and initial startup.

Use of Accessories

Base Plate and Multistage Set Usage

Functions, assembly, components, and application of accessories.

Multistage Set Installation Steps

Detailed steps for installing multistage set components.

Dismantling and Deactivation

Cylinder Retraction and Unit Deactivation

Retracting cylinders, piston storage movement, and unit deactivation.

Hose Line Disconnection

Procedure for disconnecting pressure and return hoses.

Maintenance and Service

Inspection Procedures and Checklist

Visual and operational checks required for maintenance.

Repairs

General Repair Guidelines

Authorized personnel, LUKAS parts, cleanliness, and safety during repairs.

Preventive Maintenance and Fluid Change

Cleaning, tests, and hydraulic fluid change procedure.

Coupling and Label Repairs

Criteria for replacing couplings, prohibition of repairs, and label replacement.

Troubleshooting

Troubleshooting Piston and Force Issues

Slow/jerky movement, retraction, and insufficient force.

Troubleshooting Hose and Coupling Issues

Hose coupling problems and various hydraulic leaks.

Technical Data

Cylinder Specifications (HP Models)

Data for HP10, HP25, HP50, HP65 cylinder types.

Fluid and Temperature Recommendations

Recommended fluids and operating/storage temperature ranges.

EC Declaration of Conformity

Machinery Directive Compliance

Declaration of conformity to EC Machinery Directive and standards.

Notes

Disposal and Contact Information

Proper disposal of materials and LUKAS contact details.

Lukas HP 25/ T700R Specifications

General IconGeneral
BrandLukas
ModelHP 25/ T700R
CategoryIndustrial Equipment
LanguageEnglish