EasyManua.ls Logo

Lycoming IO-320-A1A User Manual

Default Icon
83 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
NOTE
In order to accommodate clearer type, larger charts and graphs, and more
detailed illustrations, this edition of the IO-320 Series Operator’s Manual,
Lycoming Part Number 60297-31 is presented in an 8-1/2 x 11 inch
format. This edition is a complete manual, current as of the date of issue.
The manual incorporates all previously issued revisions.
This manual will be kept current by revisions available from Lycoming
distributors or from the factory. All revisions will be accompanied by an
Operator’s Manual Revision page which will identify the revision level, the
date of the revision, and the pages revised, added or deleted. All revisions
will be supplied in the 8-1/2 x 11 inch format.
Question and Answer IconNeed help?

Do you have a question about the Lycoming IO-320-A1A and is the answer not in the manual?

Lycoming IO-320-A1A Specifications

General IconGeneral
Compression Ratio8.5:1
Rated Speed2700 RPM
Ignition SystemDual Magneto
Firing Order1-3-2-4
Cooling systemAir-cooled
Displacement320 cubic inches (5.2 liters)
Bore5.125 in (130.18 mm)
Stroke3.875 inches (98.4 mm)
Maximum Power150 hp (112 kW)
Fuel TypeAvgas 100LL
ConfigurationHorizontally Opposed
TypeHorizontally Opposed, Four-Cylinder

Summary

ATTENTION

OWNERS, OPERATORS, AND MAINTENANCE PERSONNEL

Manual is for owners, pilots, and maintenance personnel.

SAFETY WARNING

Warns about following instructions for performance and safety.

SERVICE BULLETINS, INSTRUCTIONS, AND LETTERS

Advises users to stay updated with revisions.

IMPORTANT SAFETY NOTICE

WARRANTY

NEW AND REBUILT ENGINES

Details warranty terms for new and rebuilt engines.

SECTION 1 DESCRIPTION

General

General overview of the engine's components and layout.

Cylinders

Details the construction of the engine cylinders.

Valve Operating Mechanism

Describes the camshaft, tappets, push rods, and rockers.

Crankcase

Explains the two-part aluminum alloy crankcase assembly.

Crankshaft

Describes the crankshaft material and treatment.

Connecting Rods

Details the H-section connecting rods and their bearings.

Pistons

Details piston construction and ring combinations.

Accessory Housing

Explains the housing for oil pump and drives.

Oil Sump

Describes the oil sump and its components.

Cooling System

Explains the air-cooling system and baffles.

Induction System

Describes the fuel injection system.

Lubrication System

Details the pressure wet sump lubrication system.

Priming System

Explains the priming system for carbureted engines.

Ignition System

Describes the dual ignition system.

Model Application Table

Lists engine models and their applications.

SECTION 2 SPECIFICATIONS

Explanatory Note

Provides guidance on interpreting specification data.

General Specifications by Model

Technical specifications for various IO-320, AIO, and LIO models.

Accessory Drive Ratio

Details the ratios for engine accessory drives.

Detail Weights

Provides weight information for various engine models.

SECTION 3 OPERATING INSTRUCTIONS

General

General guidance for engine operation and longevity.

Prestarting Items of Maintenance

Checks to perform before starting the engine.

Starting Procedures

Recommended procedures for starting the engine.

Cold Weather Starting

Special considerations for starting in cold weather.

Ground Running and Warm-Up

Procedures for running the engine on the ground.

Ground Check

Checks to perform when the engine is running on the ground.

Operation in Flight

Guidance for operating the engine during flight.

Fuel Mixture Leaning Procedure

Procedures for adjusting the fuel/air mixture.

Leaning to Exhaust Gas Temperature Gage

Leaning technique using EGT.

Leaning to Flowmeter

Leaning technique using a fuel flowmeter.

Leaning with Manual Mixture Control

Leaning with manual mixture control.

Engine Flight Chart

Chart showing engine performance parameters.

Operating Conditions

Recommended operating parameters for various conditions.

Engine Shut Down

Procedures for safely shutting down the engine.

Performance Curves

Graphs illustrating engine performance.

SECTION 4 PERIODIC INSPECTIONS

General

General importance of inspections for safety and durability.

Pre-Starting Inspection

Daily pre-flight inspection of aircraft and engine.

25-Hour Inspection

Maintenance checks required after 25 hours of operation.

50-Hour Inspection

Maintenance checks required after 50 hours of operation.

100-Hour Inspection

Maintenance checks required after 100 hours of operation.

400-Hour Inspection

Maintenance checks required after 400 hours of operation.

Non-Scheduled Inspection

Procedures for inspections not on a fixed schedule.

SECTION 5 MAINTENANCE PROCEDURES

General

General guidance on maintenance procedures.

Ignition and Electrical System

Maintenance for ignition and electrical systems.

Fuel System

Maintenance procedures for the fuel system.

Lubrication System

Maintenance procedures for the lubrication system.

Cylinders

Maintenance procedures related to engine cylinders.

Generator or Alternator Belt Tension

Procedures for checking belt tension.

Idle Speed and Mixture Adjustment

Procedures for adjusting idle speed and mixture.

SECTION 6 TROUBLE-SHOOTING

Failure of Engine to Start

Troubleshooting steps for engine starting failures.

Failure of Engine to Idle Properly

Troubleshooting steps for improper engine idling.

Low Power and Uneven Running

Troubleshooting steps for low power and uneven operation.

Failure of Engine to Develop Full Power

Troubleshooting steps for lack of full engine power.

Rough Engine

Troubleshooting steps for a rough running engine.

Low Oil Pressure

Troubleshooting steps for low oil pressure.

High Oil Temperature

Troubleshooting steps for high oil temperature.

Excessive Oil Consumption

Troubleshooting steps for excessive oil consumption.

SECTION 7 INSTALLATION AND STORAGE

Preparation of Engine for Installation

Steps for preparing an engine for installation.

General

General procedures for installation and storage.

Inspection of Engine Mounting

Inspecting the engine mounting structure.

Attaching Engine to Mounts

Procedures for attaching the engine to its mounts.

Oil and Fuel Line Connections

Connecting oil and fuel lines.

Propeller Installation

Procedures for installing the propeller.

Preparation of Fuel Injectors for Installation

Preparing fuel injectors for installation.

PREPARATION OF FUEL INJECTORS FOR STORAGE

Preparing fuel injectors for storage.

PREPARATION OF ENGINE FOR STORAGE OR SHIPMENT

Procedures for engine storage or shipment.

SECTION 8 TABLES

Table of Limits

Table listing various operational and maintenance limits.

Ground Run After Top Overhaul

Procedure and checklist for post-overhaul ground runs.

Flight Test After Top Overhaul

Procedure and checklist for post-overhaul flight tests.

Full Throttle HP at Altitude

Table showing horsepower at different altitudes.

Table of Speed Equivalents

Table converting speeds between units.

Centigrade-Fahrenheit Conversion Table

Table for converting temperature units.

Inch-Fraction Conversions

Table for converting inch fractions to decimals and millimeters.

Related product manuals