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Lycoming YO-233-B2A User Manual

Lycoming YO-233-B2A
194 pages
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© 2021 Avco Corporation. All Rights Reserved.
Engine Maintenance Manual
YO-233-B2A Engine
February 2021
Part No. MM-YO-233-B2A
(Supersedes Maintenance Manual LM-YO-233, dated June 2012)

Table of Contents

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Lycoming YO-233-B2A Specifications

General IconGeneral
BrandLycoming
ModelYO-233-B2A
CategoryEngine
LanguageEnglish

Summary

Record of Revisions

Service Document List

Required Maintenance

General Maintenance Guidelines

Overview of maintenance tasks and general information.

Tools for Maintenance

List of specific tools required for engine maintenance procedures.

Engine Overhaul vs. Engine Rebuild

Defines the differences between engine overhaul and factory rebuild.

Time Between Overhaul (TBO)

Specifies the recommended overhaul intervals and factors affecting them.

Safety Precautions Before Engine Maintenance

Critical safety warnings before performing any maintenance.

Maintenance Practices

General guidelines and best practices for maintaining the engine.

General Engine Inspection Criteria

Criteria for visual inspection of engine components.

Requirements for Engine Maintenance

Guidelines on approved methods and procedures for engine upkeep.

Approved Parts

Information regarding the use of genuine Lycoming parts.

Corrosion Prevention

Guidelines for preventing corrosion on engine parts.

Painting the Engine and Engine Components

Procedures and guidelines for painting engine parts.

Limits and Clearances

Reference to specifications for limits and clearances.

Inspections

General guidelines for performing inspections.

Gear Inspection

Procedures for inspecting gears for wear and damage.

Screwed Fitting Inspection

Guidelines for inspecting threaded fittings.

Time Limits / Inspections

General Inspection Information

General information on time-based maintenance inspections.

Engine Inspection Schedule

Schedule outlining required engine inspections and their intervals.

Time Limits / Scheduled Maintenance Checks

Visual Inspection Procedure

Step-by-step guide for performing a visual inspection of the engine.

10-Hour Initial Engine Inspection

Checklist and procedure for the initial 10-hour engine inspection.

25-Hour Initial and Routine Engine Inspection

Inspection procedure for 25-hour intervals, focusing on oil.

50-Hour Engine Inspection

Procedure for the 50-hour engine inspection.

100-Hour or Annual Engine Inspection

Checklist for 100-hour or annual engine inspections.

400-Hour Engine Inspection

Procedure for the 400-hour engine inspection.

500-Hour Engine Inspection

Procedure for the 500-hour engine inspection.

1000-Hour Engine Inspection

Procedure for the 1000-hour engine inspection.

Cleaning Procedures

Cleaning Guidelines

General guidelines for cleaning engine components.

Grit-Blasting Procedures

Guidelines and safety precautions for grit-blasting engine parts.

Soft Carbon Removal

Procedure for removing soft carbon deposits from components.

Hard Carbon Removal

Procedure for removing hard carbon deposits from components.

Cylinder Cleaning

Specific instructions for cleaning engine cylinders.

Piston Cleaning

Procedure for cleaning engine pistons.

Steel, Aluminum, or Magnesium Parts Cleaning

Cleaning guidelines for various metal parts.

Spark Plug Cleaning

Procedure for cleaning spark plugs.

Lead Deposit Removal

Method for removing lead deposits from engine parts.

Volcanic Ash Removal

Procedure for cleaning volcanic ash contamination.

Cleaning Guidelines for a Soaked Engine

Instructions for cleaning an engine exposed to liquids.

Cleaning Method for Non-Destructive Testing

Cleaning requirements before NDT inspections.

Unscheduled Maintenance

Lightning Strike Procedures

Actions to take after the engine is exposed to a lightning strike.

Engine Overspeed Procedures

Guidelines for inspecting and correcting engine overspeed incidents.

Incorrect Fuel or Fuel Contamination

Steps to take when incorrect fuel or contamination is suspected.

Soaked Engine Procedures

Instructions for handling engines exposed to water or liquids.

Engine Fire or Near Fire

Guidelines for components exposed to fire or heat.

Hydraulic Lock Procedures

Diagnosis and correction of hydraulic lock conditions.

Volcanic Ash/Particulate Contamination

Procedures for dealing with volcanic ash and particulate contamination.

Valve Sticking Procedures

Corrective actions for valve sticking issues.

Oil Starvation/Sudden Loss of Oil Pressure

Troubleshooting steps for low oil pressure or starvation.

Metal Contamination of Lubrication System

Identification and corrective actions for metal particles in the oil.

Propeller Strike Procedures

Inspection and corrective actions following a propeller strike.

Non-Destructive Testing

Procedures for Magnetic Particle and Fluorescent Penetrant Inspections.

Servicing – Replenishing

Refueling Guidelines

Instructions and precautions for refueling the engine.

Oil Level Check Procedure

Steps for checking and maintaining the engine oil level.

Oil Consumption Monitoring

Guidelines for monitoring and identifying abnormal oil consumption.

Oils Type and Viscosity

Recommendations for correct oil types and viscosities.

Adding Oil to the Engine

Procedure for adding oil to the engine.

Oil Leak Check

Procedure for inspecting and identifying oil leaks.

Oil Servicing Schedule

Recommended schedule for oil changes and filter replacement.

Oil Change Procedure

Detailed steps for performing an engine oil change.

Oil Filter Replacement

Procedure for replacing the engine oil filter.

Oil Suction Screen Procedures

Instructions for removing, inspecting, and cleaning the oil suction screen.

Oil Filter and Suction Screen Inspection

Guidelines for inspecting oil filter elements and suction screens.

Identification of Metallic Solids in Oil

Methods for identifying metallic particles found in oil samples.

Visual Inspection of Oil Filter/Suction Screen

Detailed visual inspection criteria for oil filter elements and screens.

Fault Isolation Guide

General Fault Isolation

Introduction to troubleshooting engine problems.

Troubleshooting Common Engine Problems

Guide to identifying causes and corrective actions for engine issues.

Reciprocating Engine Removal and Ground Checks

Engine Removal Prerequisites

Essential steps before removing the engine from the airframe.

Engine Removal Procedure

Step-by-step instructions for removing the engine.

Engine Installation Preparation

Requirements and parts needed before installing the engine.

Operational Ground Check After Maintenance

Procedure for ground testing the engine post-maintenance.

Idle Speed Mixture Adjustment

Procedure for adjusting idle speed and mixture settings.

Engine Mount Inspection

Inspection procedure for engine mounts.

Return to Service Procedure

Final steps to return the engine to service.

Reciprocating Engine - Crankcase

Crankcase System Description

Overview of the crankcase system.

Crankcase Maintenance

Maintenance schedule for the crankcase.

Crankcase Inspection Procedure

Procedure for inspecting the engine crankcase.

Reciprocating Engine - Cylinder Inspections

General Cylinder Inspection

Overview of scheduled cylinder inspection procedures.

Regularly Scheduled Cylinder Inspections Table

Table detailing scheduled cylinder inspection types and frequencies.

Visual Cylinder Inspection

Procedure for visually inspecting cylinders and cylinder heads.

Cylinder Compression Check

Method for measuring cylinder pressure leakage and condition.

Cylinder Borescope Inspection

Procedure for inspecting cylinder internals using a borescope.

Exhaust Valve and Guide Inspection

Inspection of exhaust valves and guides for wear and sticking.

Piston Inspection Procedures

Checklists and procedures for inspecting pistons.

Connecting Rod Inspection

Checklist and procedures for inspecting connecting rods.

Connecting Rod Bushing Replacement

Procedure for replacing connecting rod bushings.

Connecting Rods - Parallelism and Squareness Check

Procedure for checking connecting rod parallelism and squareness.

Connecting Rod Installation

Steps for installing connecting rods and bearings.

Piston Ring Replacement

Procedure for replacing piston rings.

Piston Installation

Procedure for installing pistons onto connecting rods.

Intake Valve Replacement

Procedure for removing and installing intake valves.

Exhaust Valve Replacement

Procedure for removing and installing exhaust valves.

Cylinder Installation

Procedure for installing cylinders onto the engine.

Reciprocating Engine - Lubrication

System Description

Overview of the engine lubrication system.

Lubrication Maintenance

Maintenance tasks related to engine lubrication.

Reciprocating Engine - Accessory Drives

100-Hour Accessory Drive Inspection

Inspection procedure for accessory drives at 100-hour intervals.

Reciprocating Engine - Electrical System

General Electrical System

Overview of the engine's electrical system.

100-Hour Wiring Inspection

Inspection procedure for aircraft wiring harnesses.

Wiring Inspection

Detailed examination of wiring for damage and defects.

Alternator Belt Inspection

Procedure for inspecting the alternator belt.

Alternator Belt Tension Adjustment

Steps for adjusting alternator belt tension.

Starter Ring Gear Support Replacement

Procedure for replacing the starter ring gear support.

Induction System

System Description

Overview of the engine's induction system.

Induction System Inspection

Procedure for inspecting air intake ducts and filters.

Engine Fuel and Control - General

System Description

Overview of the engine fuel and control system.

Engine Fuel and Control - Distribution

Fuel System Inspection

Procedure for inspecting the aircraft fuel system.

Fuel Filter Inspection

Procedure for inspecting and replacing the fuel filter.

Ignition System Maintenance

Ignition System Description

Overview of the engine ignition system.

Ignition System Maintenance Schedule

Schedule and references for ignition system component maintenance.

Ignition System - Spark Plug Maintenance

Ignition Lead Routing Examination

Procedure to examine the routing of ignition leads.

Spark Plug Removal

Steps for safely removing spark plugs from the engine.

Spark Plug and Ignition Lead Examination

Guidelines for examining spark plugs and ignition leads.

Spark Plug Fouling Prevention

Recommendations to prevent spark plug fouling.

Spark Plug Port Seal Inspection

Inspection of spark plug port seals and Heli-coils.

Spark Plug Cleaning

Procedure for cleaning spark plugs.

Setting Spark Plug Gap

Instructions for setting the correct spark plug gap.

Spark Plug Rotation

Procedure for rotating spark plugs to prevent fouling.

Spark Plug Installation

Steps for correctly installing spark plugs.

Electronic Ignition System

Champion EIS Ignition System

Information on the Champion EIS ignition system.

EIS Replacement and Timing

Procedure for replacing and timing the EIS.

Light Speed Plasma III and Magneto System

Details on the Light Speed Plasma III and Magneto ignition system.

Converting to Light Speed Plasma III System

Procedure to convert from Champion EIS to Light Speed Plasma III.

Magneto Inspection

Procedure for inspecting magnetos.

Magneto-to-Engine Timing Check

Procedure to check magneto timing with the engine.

Magneto-to-Engine Timing Adjustment

Procedure to adjust magneto timing to the engine.

Magneto Replacement Procedure

Procedure for replacing engine magnetos.

Abbreviations and Acronyms

Introduction

Engine Description

Overview of the YO-233-B2A series engine.

Engine Model Nomenclature

Explanation of the engine model number designations.

Engine Serial Number

Information on identifying the engine's serial number.

Cylinder Number Designations

Explanation of cylinder numbering and firing order.

Scope of this Manual

Defines the content and applicability of this maintenance manual.

Engine Airworthiness Requirements

Information on maintaining engine safe and airworthy condition.

Environmental Compliance

Recommendations for environmental compliance during engine service.

Warnings, Cautions, and Notices

Explanation of safety advisory conventions used in the manual.

Service Bulletins, Instructions, and Letters

Information on service documents and updates.

List of Publications

Reference to Lycoming Engines' publication list.

Instructions for Continued Airworthiness

Information on Instructions for Continued Airworthiness (ICAs).

Simplified Technical English

Explanation of the use of Simplified Technical English in the manual.

Manual Format and Features

Details on chapter format, figures, tables, and checklists.

Copyright and Feedback

Information on publication copyright and feedback submission.

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